Compared with annual grain and seed crops, perennial grassland has significantly lower losses of nutrients and low pesticide requirements, whilst also supporting soil carbon build‐up. Until now ...grassland crops have almost exclusively been fed to ruminants and horses. Our experiments on biorefining forages have produced protein of a quality equal to soybean meal. Forage crops can deliver high yields of biomass as well as protein with a well‐balanced amino acid profile. In grass crops from unfertilised permanent grassland, focus has to be on the fibre part of the grass due to a low protein yield. With current techniques we have recovered up to 40% of the forage protein into a protein concentrate with around 50% protein. In addition, a fibre fraction containing 15%–18% protein of dry matter can be produced and used as ruminant feed, bioenergy, or further biorefined into chemical building blocks or bio‐materials. Our feeding experiments have shown that biorefined grassland protein can provide a substitute for soybean meal for poultry and pigs without negative effects on animal performance. The first industrial scale biorefineries on green biomass for feed and bioenergy are now established in Denmark, although more research is needed in order to evaluate protein quality for both feed and food applications. In addition, a full EFSA approval has to be obtained for the application for food. The green biorefinery concept opens new markets for grassland and opportunities for increasing the grassland area to obtain associated ecosystem services.
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BFBNIB, DOBA, FZAB, GIS, IJS, IZUM, KILJ, NLZOH, NUK, OILJ, PILJ, PNG, SAZU, SBCE, SBMB, UILJ, UKNU, UL, UM, UPUK
Protein extracted from green biomass can be a sustainable and valuable feed component for organic poultry production. Earlier studies in rats have shown high digestibility of laboratory‐scale ...extracted protein. The aim of this study was to test the effect of upscaling the biorefining process on composition of protein extracted from organic grass‐clover and on performance of organic broilers when including grass‐clover in the feed. Crude protein content of the extracted grass‐clover protein was 36.2% of dry matter (DM) with a higher methionine content, but lower lysine and total sulphur‐containing amino acids than that in soybean. Acid‐insoluble residue constituted a major fraction of the dietary fibre content, and a large proportion of total CP was bound in this fraction. Alpha‐linolenic acid was the dominating fatty acid in the extracted grass‐clover protein. One‐day‐old organic Colour Yield broiler chicks were included in a dose–response trial with grass‐clover protein constituting 0%, 8%, 16% or 24% of the feed from day 12 and until slaughter at day 57. Increasing levels of grass‐clover protein extract reduced feed intake, growth and slaughter weight; however, at 8% inclusion feed intake and performance were not affected. The fatty acid composition in broiler breast meat reflected the composition of grass‐clover protein extract; thus, the increasing dietary addition increased meat alpha‐linolenic acid content. A lowered tocopherol content in meat from broilers fed increasing grass‐clover protein demonstrated the need for increased amounts of antioxidants due to the high content of unsaturated fat. In conclusion, the study shows that broilers can grow on grass‐clover protein from an upscaled biorefining process, but highlights the importance of further optimisation with focus on increased protein content and on avoiding formation of insoluble protein complexes, as these most likely reduce protein digestibility.
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BFBNIB, FZAB, GIS, IJS, KILJ, NLZOH, NUK, OILJ, SAZU, SBCE, SBMB, UL, UM, UPUK
For second‐generation (2G) bioethanol refineries, the feedstock supply is one of the important parameters in terms of cost and consistency. Biorefineries are in most cases designed for a specific ...type of feedstock. For some biorefineries, the use of multiple feedstocks is an option, but how would such feedstocks perform when used in a process designed and optimized for a specific feedstock? There is no “one‐size‐fits‐all” processing package, due to variations in composition and structure of different feedstock types, but due to the size of commercial biorefineries, only minor adjustments of the processing parameters are practically feasible. In this study, 16 alternative feedstocks were characterized and compared to the benchmark feedstock wheat straw under identical processing conditions. The alternative feedstocks studied were as follows: barley straw, rye straw, grass straw, oat straw, Norway spruce sawdust, mixed softwood sawdust, oat wrap, biogas fiber, deep litter, washed deep litter, ryegrass fiber, lucerne fiber, ryegrass chaff, mixed grain chaff, rapeseed press cake, and beer production mash. These biomasses varied in carbohydrate content and accessibility after hydrothermal pretreatment. Applying a hydrothermal pretreatment under identical conditions, the subsequent enzymatic convertibility of these biomasses ranged from 0.5% to complete conversion based on their glucan content. Water retention value was determined and correlated with enzymatic convertibility, which provided a simple method for indirect measurement of biomass recalcitrance. Ethanol potentials were estimated based on carbohydrate release from enzymatic hydrolysis, and yeast toxicity test was performed on liquid fractions from hydrothermal pretreatment. Furthermore, a number of key processing indicators, including market price, logistics and availability, were taken into consideration based on a proposed full‐scale 2G ethanol plant in Denmark. The overall results show that while some feedstocks had inferior performance compared to wheat straw, identical or even superior performance was observed from barley, oat, and ryegrass feedstocks.
In northern Europe, wheat straw is the most important feedstock, which defines the processing parameters in 2G biorefineries, and the compatibility of other common 2G feedstocks to these parameters is investigated in this study. The alternative feedstocks studied were as follows: barley straw, rye straw, grass straw, oat straw, Norway spruce sawdust, mixed softwood sawdust, oat wrap, biogas fiber, deep litter, washed deep litter, ryegrass fiber, lucerne fiber, ryegrass chaff, mixed grain chaff, rape seed press cake, and beer production mash. These biomasses varied in carbohydrate content, carbohydrate accessibility, enzymatic hydrolysis yield, and ethanol potential, after hydrothermal pretreatment.
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BFBNIB, FZAB, GIS, IJS, IZUM, KILJ, NLZOH, NUK, OILJ, PILJ, PNG, SAZU, SBCE, SBMB, UL, UM, UPUK
In organic pig production systems, one of the main challenges is to meet the demand for resources rich in protein. Among the resources available, temperate green plants, such as forage legumes, are ...potential sources of energy and protein. The aim of the study was to determine the nutritional value of silages (S) from the whole plant of lucerne (L) and red clover (R) and protein pastes (PPs) obtained from L and R leaves. In a first trial, 30 pigs were used in a factorial design to determine the total tract digestibility (TTD) of dietary nutrients and energy in five dietary treatments. The control group was fed a control diet (C1). The lucerne silage (LS) and red clover silage (RS) groups were fed a 78%:22% mixture (on a DM basis) of the C1 diet and LS or RS. The lucerne protein paste (LPP) and the red clover protein paste (RPP) groups were fed an 81%:19% mixture (on a DM basis) of the C1 diet and LPP or RPP. In the second trial, five pigs were used in a 5 x 5 Latin square design to evaluate the standardised ileal digestibility (SID) of amino acids (AAs) in the four legume products. The control diet (C2) was formulated with casein as the sole protein source. The LS and RS groups were fed an 85%:15% mixture (on a DM basis) of the C2 diet and LS or RS. The LPP and RPP groups were fed an 80%:20% mixture (on a DM basis) of the C2 diet and LPP or RPP. Regardless of the plant species, silages obtained from L and R leaves contained less AA and more fibre than protein pastes. While the fresh forages contained the same percentage of protein N in total N (63.6%), lucerne lost more protein N during ensiling than red clover (-75.5 vs -33.8%). The calculated TTD coefficient of energy was higher in silages than in protein pastes and lower in R than in L products (72.8, 71.5, 67.7, and 61.3 for LS, RS, LPP and RPP, respectively). The SID of total essential AA was higher in LPP than in RPP (87.2 vs 79.2%) whereas it was lower in LS than in RS (33.2 vs 56.8%). The lower SID values in silages were explained by the protein degradation during the ensiling process and a high proportion of AA linked to the NDF fraction. The results of the present study show that protein pastes obtained from lucerne and red clover are valuable protein sources for pig. In contrast, legume silages have to be considered as an energy source rather than a protein source.
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GEOZS, IJS, IMTLJ, KILJ, KISLJ, NLZOH, NUK, OILJ, PNG, SAZU, SBCE, SBJE, UILJ, UL, UM, UPCLJ, UPUK, ZAGLJ, ZRSKP
Grass biomass is a prospective type of lignocellulosic biomass for bioenergy and fuel production, but the low dry matter in grass at harvest calls for new pretreatment strategies for cellulosic ...conversion. In this study, ensiling was tested as a biological pretreatment method of the high yielding grass variety Festulolium Hykor. The biomass was harvested in four cuts over a growing season. Three important factors of ensiling: biomass composition, dry matter (DM) at ensiling, and inoculation of lactic acid bacteria, were assessed in relation to subsequent enzymatic cellulose hydrolysis. The organic acid profile after ensiling was dependant on the composition of the grass and the DM, rather than on the inocula. High levels of organic acids, notably lactic acid, produced during ensiling improved enzymatic cellulose convertibility in the grass biomass. Ensiling of less mature grass gave higher convertibility. Low DM at ensiling (<25%) resulted in the highest cellulose convertibilities, which ranged from 32 to 70% of the available cellulose in the four cuts after ensiling. The study confirms that ensiling can enhance cellulose convertibility of green biomass, and provides new insight to ensiling as a biological pretreatment method for green biomass conversion.
•Ensiling is studied as a pretreatment for cellulolytic conversion of grass.•Ensiling is shown to improve enzymatic cellulose convertibility of grass.•Low dry matter improved the ensiling process for organic acids production.•High levels of lactic acid after ensiling improved enzymatic cellulose conversion.•Grass composition prior to ensiling affected ensiling and cellulose convertibility.
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GEOZS, IJS, IMTLJ, KILJ, KISLJ, NUK, OILJ, PNG, SAZU, SBCE, SBJE, UL, UM, UPCLJ, UPUK
Processing biomass into multifunctional products can contribute to food, feed, and energy security while also mitigating climate change. However, biorefinery products nevertheless impact the ...environment, and this influence needs to be properly assessed to minimize the burden. Life cycle assessment (LCA) is often used to calculate environmental footprints of products, but distributing the burdens among the different biorefinery products is a challenge. A particular complexity arises when the outputs are a combination of energy carrying no mass, and mass carrying no energy, where neither an allocation based on mass nor on energy would be appropriate. A novel hybrid mass–energy (HMEN) allocation scheme for dealing with multifunctionality problems in biorefineries was developed and applied to five biorefinery concepts. The results were compared to results of other allocation methods in LCA. The reductions in energy use and GHG emissions from using the biorefinery's biofuels were also quantified. HMEN fairly distributed impacts among biorefinery products and did not change the order of the products in terms of the level of the pollution caused. The allocation factors for HMEN fell between mass and economic allocation factors and were comparable to energy allocation factors. Where the mass or the energy allocation failed to attribute burdens, HMEN addressed this shortcoming by assigning impacts to nonmass or to nonenergy products. Under the partitioning methods and regardless of the feedstock used, bioethanol reduced GHG by 72–98% relative to gasoline. The GHG savings were 196% under the substitution method, but no GHG savings occurred for sugar beet bioethanol under the surplus method. Bioethanol from cellulosic crops had lower energy use and GHG emissions than from sugar beet, regardless of the allocation method used. HMEN solves multifunctional problems in biorefineries and can be applied to other complex refinery systems. LCA practitioners are encouraged to further test this method in other case studies.
A new method based on physical parameters and that improves over the current mass and energy allocation is developed and tested on five biorefinery concepts. Results show the new method was able to assign environmental burdens to those products without mass or energy content, which is a major progress over classical allocation methods.
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BFBNIB, FZAB, GIS, IJS, IZUM, KILJ, NLZOH, NUK, OILJ, PILJ, PNG, SAZU, SBCE, SBMB, UL, UM, UPUK
Ensiling cannot be utilized as a stand-alone pretreatment for sugar-based biorefinery processes but, in combination with hydrothermal processing, it can enhance pretreatment while ensuring a stable ...long-term storage option for abundant but moist biomass. The effectiveness of combining ensiling with hydrothermal pretreatment depends on biomass nature, pretreatment, and silage conditions.
In the present study, the efficiency of the combined pretreatment was assessed by enzymatic hydrolysis and ethanol fermentation, and it was demonstrated that ensiling of sugarcane bagasse produces organic acids that can partly degrade biomass structure when in combination with hydrothermal treatment, with the consequent improvement of the enzymatic hydrolysis of cellulose and of the overall 2G bioethanol process efficiency. The optimal pretreatment conditions found in this study were those using ensiling and/or hydrothermal pretreatment at 190 °C for 10 min as this yielded the highest overall glucose recovery yield and ethanol yield from the raw material (0.28-0.30 g/g and 0.14 g/g, respectively).
Ensiling prior to hydrothermal pretreatment offers a controlled solution for wet storage and long-term preservation for sugarcane bagasse, thus avoiding the need for drying. This preservation method combined with long-term storage practice can be an attractive option for integrated 1G/2G bioethanol plants, as it does not require large capital investments or energy inputs and leads to comparable or higher overall sugar recovery and ethanol yields.
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IZUM, KILJ, NUK, PILJ, PNG, SAZU, UL, UM, UPUK