Treatability of anaerobically digested distillery wastewater is challenging because of its high pollution load of COD up to 40,000 ppm. This research investigates the possibilities of retrofitting ...the effluent treatment plant (ETP) of a distillery with microalgae treatment step. For this, at first the photobioreactors of capacity 50 L and 500 L were customized for the cultivation of Spirulina sp. under xenon lamp and sunlight. The reactor supported the maximum specific growth rate up to 0.42 ± 0.03 d−1 in the 50 L reactor at laboratory and 0.10 ± 0.02 d−1 in the 500 L reactor at the outdoor for Spirulina sp. The treatability of wastewater of COD 30,000 ppm–40,000 ppm was carried out in those reactors with the Spirulina sp. of culture volume fraction 0.8 and 0.93 under xenon lamp and sunlight respectively. The chemical oxygen demand and total dissolved solids reduction were 60–70% in both the volume fractions of the culture. Ion chromatography analysis indicated the reduction of major inorganic pollutants in the wastewater by the Spirulina sp. The algae were sustainable when the culture volume fraction was increased from 0.8 to 0.93. Thus, the phycoremediation was shown the significant pollution reduction in the wastewater. The addition of this step is valuable and it benefits the distillery by not only improving the quality of wastewater but also through the generation of algae biomass that would be appropriate for animal feed or biofuel application. However, the detail biochemical study is needed for the best use of algae biomass and the treatment could be checked for the long run sustainability.
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•Customized photobioreactor system for the growth of algae and treatment.•COD and TDS reduction up to 60–70% with variable wastewater and culture ratio.•Inorganic pollutant uptake by Spirulina sp. and its analysis using ion chromatography.•Sustainability of algae at the culture volume ratio of 0.93 at the site of distillery.
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GEOZS, IJS, IMTLJ, KILJ, KISLJ, NLZOH, NUK, OILJ, PNG, SAZU, SBCE, SBJE, UILJ, UL, UM, UPCLJ, UPUK, ZAGLJ, ZRSKP
Raw distillery wastewater (RSW) has the characteristics such as pH 4.0–4.6; chemical oxygen demand 85,000–110,000 ppm; total dissolved solids 85,000–110,000 ppm and biological oxygen demand ...25,000–35,000 ppm. Anaerobic digestion is the widely used treatment process in distillery to reduce the pollution load by 65–70%. Further, the pollution load is treated by RO process. The operation of RO process becomes difficult due to high influent load. This research work suggests the positioning of an additional biotreatment step, called phycoremediation to retrofit into the existing effluent treatment plant (ETP). The wastewater from the nearby distillery is collected at the various treatment stages of ETP such as before and after anaerobic digestion, settling lagoons and RO process. The physico-chemical, thermal and spectroscopic characteristics of wastewater are studied and the analysis is made based on the stage-wise characterization. It is inferred from the analysis that the phycoremediation step needs to be retrofitted into the existing ETP after anaerobic digestion. Anaerobically digested distillery wastewater treatment with Oscillatoria sp. resulted further reduction in chemical oxygen demand up to 55%, which reduce the influent load to the reverse osmosis plant.
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•Revealing the physico-chemical characteristics of wastewater at every stage of ETP operation.•Thermal characterization of wastewater using TGA & DSC.•Observation of major functional groups present in RSW & BMSW using FT-MIR spectroscopy.•Visualizing the variations of monitoring parameters in the individual operation.•Favoring conditions to include microalgae treatment step, is after anaerobic digestion.•Achieving zero liquid discharge through new clean ETP strategy.
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GEOZS, IJS, IMTLJ, KILJ, KISLJ, NUK, OILJ, PNG, SAZU, SBCE, SBJE, UL, UM, UPCLJ, UPUK, ZRSKP
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