In this study, single line scans at different laser powers were carried out using selective laser meting (SLM) equipment on a pre-fabricated porous Al86Ni6Y4.5Co2La1.5 metallic glass (MG) preform. ...The densification, microstructural evolution, phase transformation and mechanical properties of the scan tracks were systematically investigated. It was found that the morphology of the scan track was influenced by the energy distribution of the laser beam and the heat transfer competition between convection and conduction in the melt pool. Due to the Gaussian distribution of laser energy and heat transfer process, different regions of the scan track experienced different thermal histories, resulting in a gradient microstructure and mechanical properties. Higher laser powers caused higher thermal stresses, which led to the formation of cracks; while low power reduced the strength of the laser track, also inducing cracking. The thermal fluctuation at high laser power produced an inhomogeneous chemical distribution which gave rise to severe crystallization of the MG, despite the high cooling rate. The crystallization occurred both within the heat affected zone (HAZ) and at the edge of melt pool. However, by choosing an appropriate laser power crack-free scan tracks could be produced with no crystallization. This work provides the necessary fundamental understanding that will lead to the fabrication of large-size, crack-free MG with high density, controllable microstructure and mechanical properties using SLM.
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GEOZS, IJS, IMTLJ, KILJ, KISLJ, NUK, OILJ, PNG, SAZU, SBCE, SBJE, UL, UM, UPCLJ, UPUK
This study investigates the differences in the microstructure, defects and mechanical behavior of porous structures from a β-type Ti24Nb4Zr8Sn manufactured by electron beam melting (EBM) and ...selective laser melting (SLM). The phases, size and shape of melt pool, volume and distribution of defects are analyzed and correlated to the compressive mechanical and fatigue properties. Due to different powder bed temperatures, the microstructure of EBM and SLM samples consists of α+β phases and a single β phase, respectively. The faster cooling rate during SLM promotes the formation of fine β dendrites, which leads to a higher compressive strength (50 ± 0.9 MPa) and lower Young's Modulus (0.95 ± 0.05 GPa) in comparison to the EBM parts (45 ± 1.1 MPa and 1.34 ± 0.04 GPa respectively). The large defects present within solid strut are likely a result of tin vaporization. The tin vapor is more easily trapped during the SLM process due to a smaller laser spot size and a faster cooling rate. This results in a 10 times increase in the number of defects. These defects have a limited influence on both the static properties and low stresses level fatigue strength, but it causes a reduced and variable fatigue life at high stresses level.
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GEOZS, IJS, IMTLJ, KILJ, KISLJ, NUK, OILJ, PNG, SAZU, SBCE, SBJE, UL, UM, UPCLJ, UPUK, ZRSKP
The availability of alloyed powder feedstock and chemical inhomogeneity, which often occur when using elemental mixed powder, have been long-term concerns of selective laser melting (SLM) of metallic ...materials. In this work, a Ti–35Nb alloy (in wt.%) was manufactured using SLM from elemental mixed powder to study the microstructure, mechanical behavior, and corrosion properties of the resultant parts. Microstructural characterizations show that the SLM-produced Ti–35Nb is composed of fine near β phase dendrites and undissolved Nb particles, which produces in a relatively low Young's modulus (84.7 ± 1.2 GPa). The chemical homogeneity and microstructural homogeneity are improved by heat treatment, resulting in a more homogeneous microstructure and smaller Nb particles. The undissolved large Nb particles play an important role in the overall performance of the SLM-produced materials, because the boundaries of undissolved large Nb particles in the as-SLMed part act as initiation sites for slip bands. The compressive fracture mechanism illustrates the propagation, arrest and merge of shear bands, thereby revealing the effects on the yield strength and plasticity. The electrochemical experiments show the stable corrosion resistance of as-SLMed sample and the improved corrosion resistance of the heat-treated counterparts. This work sheds insight into the SLM of Ti–Nb powder mixtures for biomedical applications. In particular, the relatively low cost and easy manufacture of elemental powder as feedstock offer significant advantages to the additive manufacturing industry.
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GEOZS, IJS, IMTLJ, KILJ, KISLJ, NLZOH, NUK, OILJ, PNG, SAZU, SBCE, SBJE, UILJ, UL, UM, UPCLJ, UPUK, ZAGLJ, ZRSKP
A search for exotic dark matter (DM) in the sub-GeV mass range has been conducted using 205 kg day data taken from a p-type point contact germanium detector of the CDEX-10 experiment at China's ...Jinping underground laboratory. New low-mass dark matter searching channels, neutral current fermionic DM absorption (χ+A→ν+A) and DM-nucleus 3→2 scattering (χ+χ+A→ϕ+A), have been analyzed with an energy threshold of 160 eVee. No significant signal was found; thus new limits on the DM-nucleon interaction cross section are set for both models at the sub-GeV DM mass region. A cross section limit for the fermionic DM absorption is set to be 2.5×10^{-46} cm^{2} (90% C.L.) at DM mass of 10 MeV/c^{2}. For the DM-nucleus 3→2 scattering scenario, limits are extended to DM mass of 5 and 14 MeV/c^{2} for the massless dark photon and bound DM final state, respectively.
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CMK, CTK, FMFMET, IJS, NUK, PNG, UL, UM
This study shows that a eutectic Al–12Si alloy with controllable ultrafine microstructure and excellent mechanical properties can be achieved by using selective laser melting and subsequent solution ...heat treatment. This provides a novel and promising approach to the refinement of eutectic Al–Si alloys. Unlike Al–12Si alloys fabricated and refined by traditional methods, the as-fabricated Al–12Si in this study contains nano-sized spherical Si particles surrounding a supersaturated Al matrix. During solution heat treatment, precipitation and coalescence of the Si particles occur, which decreases the Si concentration in the matrix and sub-micron to micron-sized spherical particles embedded in an Al matrix form. The as-fabricated Al–12Si exhibits significantly better tensile properties than the traditionally produced counterparts; while the solution treated Al–12Si has an extremely high ductility of approximately 25%. Importantly, the mechanical properties of the Al–12Si can be tailored through controlling the precipitation and coalescence of the Si particles by varying the solution heat treatment time. A detailed transmission electron microscopy study was conducted to investigate this Al–12Si alloy with ultrafine eutectic microstructure. The excellent tensile properties have been attributed to the refined eutectic microstructure containing spherical Si particles. The formation of this unique microstructure is due to the super heating and an extremely high cooling rate during selective laser melting and the subsequent solution heat treatment, which enables Si to grow along its most stable plane {111}Si.
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GEOZS, IJS, IMTLJ, KILJ, KISLJ, NUK, OILJ, PNG, SAZU, SBCE, SBJE, UL, UM, UPCLJ, UPUK
Abstract
Optical characteristics of luminescent materials, such as emission profile and lifetime, play an important role in their applications in optical data storage, document security, diagnostics, ...and therapeutics. Lanthanide-doped upconversion nanoparticles are particularly suitable for such applications due to their inherent optical properties, including large anti-Stokes shift, distinguishable spectroscopic fingerprint, and long luminescence lifetime. However, conventional upconversion nanoparticles have a limited capacity for information storage or complexity to prevent counterfeiting. Here, we demonstrate that integration of long-lived Mn
2+
upconversion emission and relatively short-lived lanthanide upconversion emission in a particulate platform allows the generation of binary temporal codes for efficient data encoding. Precise control of the particle’s structure allows the excitation feasible both under 980 and 808 nm irradiation. We find that the as-prepared Mn
2+
-doped nanoparticles are especially useful for multilevel anti-counterfeiting with high-throughput rate of authentication and without the need for complex time-gated decoding instrumentation.
We present a new instrument, the Aerosol Chemical Speciation Monitor (ACSM), which routinely characterizes and monitors the mass and chemical composition of non-refractory submicron particulate ...matter in real time. Under ambient conditions, mass concentrations of particulate organics, sulfate, nitrate, ammonium, and chloride are obtained with a detection limit <0.2 μg/m
3
for 30 min of signal averaging. The ACSM is built upon the same technology as the widely used Aerodyne Aerosol Mass Spectrometer (AMS), in which an aerodynamic particle focusing lens is combined with high vacuum thermal particle vaporization, electron impact ionization, and mass spectrometry. Modifications in the ACSM design, however, allow it to be smaller, lower cost, and simpler to operate than the AMS. The ACSM is also capable of routine stable operation for long periods of time (months). Results from a field measurement campaign in Queens, NY where the ACSM operated unattended and continuously for 8 weeks, are presented. ACSM data is analyzed with the same well-developed techniques that are used for the AMS. Trends in the ACSM mass concentrations observed during the Queens, NY study compare well with those from co-located instruments. Positive Matrix Factorization (PMF) of the ACSM organic aerosol spectra extracts two components: hydrocarbon-like organic aerosol (HOA) and oxygenated organic aerosol (OOA). The mass spectra and time trends of both components correlate well with PMF results obtained from a co-located high resolution time-of-flight AMS instrument.
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