Capturing flue gases often require multiple stages of scrubbing, increasing the capital and operating costs. So far, no attempt has been made to study the absorption characteristics of all the three ...gases (NO, SO2 and CO2) in a single stage absorption unit at alkaline pH conditions. We have attempted to capture all the three gases with a single wet scrubbing column. The absorption of all three gases with sodium carbonate solution promoted with oxidizers was investigated in a tall absorption column. The absorbance was found to be 100% for CO2, 30% for NO and 95% for SO2 respectively. The capture efficiency of sodium carbonate solution was increased by 40% for CO2 loading, with the addition of oxidizer. Absorption kinetics and reaction pathways of all the three gases were discussed individually in detail.
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Carbon sequestration through the formation of carbonates is a potential means to reduce CO2 emissions. Alkaline industrial solid wastes typically have high mass fractions of reactive oxides that may ...not require preprocessing, making them an attractive source material for mineral carbonation The degree of mineral carbonation achievable in cement kiln dust (CKD) under ambient temperatures and pressures was examined through a series of batch and column experiments. The overall extent and potential mechanisms and rate behavior of the carbonation process were assessed through a complementary set of analytical and empirical methods, including mass change, thermal analysis, and X-ray diffraction. The carbonation reactions were carried out primarily through the reaction of CO2 with Ca(OH)2, and CaCO3 was observed as the predominant carbonation product. A sequestration extent of over 60% was observed within 8 h of reaction without any modifications to the waste. Sequestration appears to follow unreacted core model theory where reaction kinetics are controlled by a first-order rate constant at early times; however, as carbonation progresses, the kinetics of the reaction are attenuated by the extent of the reaction due to diffusion control, with the extent of conversion never reaching completion.
Alkaline earth metals, such as calcium and magnesium oxides, readily react with carbon dioxide (CO
2) to produce stable carbonate minerals. Carbon sequestration through the formation of carbonate ...minerals is a potential means to reduce CO
2 emissions. Calcium-rich, industrial solid wastes and residues provide a potential source of highly reactive oxides, without the need for pre-processing. This paper presents the first study examining the feasibility of carbon sequestration in cement kiln dust (CKD), a byproduct generated during the manufacturing of cement. A series of column experiments were conducted on segments of intact core taken from landfilled CKD. Based on stoichiometry and measured consumption of CO
2 during the experiments, degrees of carbonation greater than 70% of the material's potential theoretical extent were achieved under ambient temperature and pressure conditions. The overall extent of carbonation/sequestration was greater in columns with lower water contents. The major sequestration product appears to be calcite; however, more detailed material characterization is need on pre- and post-carbonated samples to better elucidate carbonation pathways and products.
Bentonite is a predominant binder used in iron ore pelletization. However, the presence of a high content of silica and alumina in bentonite is considered undesirable for ironmaking operations. The ...objective of this study was to identify the alternatives of bentonite for iron ore pelletization. To achieve this goal, different types of organic and inorganic binders were utilized to produce iron oxide pellets. The quality of these iron oxide pellets was compared with pellets made using bentonite. All pellets were tested for physical strength at different stages of pelletization to determine their ability to survive during shipping and handling. The results show that organic binders such as lactose monohydrate, hemicellulose, and sodium lignosulfonate can provide sufficient strength to indurated pellets.
Iron ore pellets abrade during their production and handling, which lowers product quality and leads to dustiness issues. Pellets were collected from a variety of plants (operating either ...Straight-Grate (SG) or Grate-Kiln (GK) furnaces) to understand whether furnace type affects fines and dust formation. Results showed that pellets fired in SG furnaces were less abrasion-resistant (3.5 × lower) than pellets fired in GK furnaces. Concurrently, laboratory pellets were prepared using various ores, binders, and firing temperatures. These were tested to understand the relationship between abrasion index and dustiness. AI was observed to range from 1 to 14%. Dustiness, determined via AI and size distributions of abrasion progeny, ranged from 0.2 to 1.6%. For AI greater than 5%, AI can be used to indicate potentially high levels of dust. For AI less than 5%, there was a poor correlation between AI and dustiness. This was explained by the observation that as AI decreased, the abrasion product fineness increased. The results from parts I and II of this investigation suggest that material loss and levels of pellet dustiness may be significantly affected by pellet quality up to a certain point. Poorly fired pellets will be dusty during handling and transportation, while well-fired pellets will generate less - but finer - material as their quality improves. This could lead to little observed changes in dust generation over a wide range of pellet quality. Dust generation at each site would then depend on the quantity of material produced and their extent of handling.
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BFBNIB, DOBA, GIS, IJS, IZUM, KILJ, KISLJ, NUK, PILJ, PNG, SAZU, UILJ, UKNU, UL, UM, UPUK
Large carbon dioxide (CO2) emissions in iron and steel industry are caused by the use of non-renewable and fossil fuel derived reducing agents. Currently coal, metallurgical coke, and natural gas are ...major reducing agents used in different ironmaking processes. In order to reduce iron oxide into metallic iron, carbon is required which is also stored in many types of biomass in the form of carbohydrates. In this study self-reducing iron oxide and biomass composite pellets were made. Pellets were then fired at different temperatures for different residence times. Results show that high quality pig iron nuggets not only can be produced at various temperatures, they can also be produced at a very short residence times.
► Huge CO2 emissions from iron making process. ► Currently fossil fuel derived, non-renewable reductants are used. ► Self -reducing iron oxide and biomass composite pellets were produced. ► Pig iron nuggets were produced at different experimental conditions. ► High quality pig iron nugget can be produced using biomass alone as reducing agent.
Cold Bonding of Iron Ore Concentrate Pellets Halt, Joseph A.; Roache, Samuel C.; Kawatra, S. Komar
Mineral processing and extractive metallurgy review,
05/2015, Letnik:
36, Številka:
3
Journal Article
Recenzirano
Iron ore concentrate pellets are traditionally hardened at high temperatures in horizontal grates and grate-kiln furnaces. However, heat induration requires tremendous quantities of energy to produce ...high-quality pellets, and is consequently expensive. Cold bonding is a low-temperature alternative to heat induration. Pellets can be cold bonded using lime, cement, sponge iron powder, and organic materials such as starch and flour. Cold bonding consumes less energy than heat induration, and has found favor for bonding self-reducing pellets and for refractory ores that are difficult to heat-treat. Herein, we review the principal cold bonding methods and their fundamentals.
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Modified humic acid (MHA) binder consists of high molecular weight organic molecules and inorganic part. It is extracted from lignite coal with sodium hydroxide and used in pelletization of iron ore ...concentrates. Our previous study shows that MHA binder is also a potential binder instead of bentonite for pelletizing of fluxed hematite. For evaluating the use of MHA binder in pelletization of fluxed hematite, pelletizing tests were conducted to optimize parameters, such as dose, firing temperature and time. The results show that the qualities of green/dried balls with 0.6 wt% MHA binder are equal to or even better than that of 0.66 wt% bentonite pellets, and that both are much higher than the minimum requirements of the pellets' strengths. The compression strength of fired pellets also suggested that MHA binder is promising to completely replace bentonite in pelletizing of fluxed hematite concentrate. However, the abrasion rate of the fired pellets with MHA binder is slightly higher than that of bentonite pellets.
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Pig iron nugget process is one of the direct smelting processes developed as an alternative to the traditional blast furnace process. Throughout the process, slag-free pig iron nuggets, which have ...similar properties to the blast furnace pig iron and white cast iron, are produced by single-stage heat treatment of dried greenballs. During the process, slag separation from the metallized areas can be enhanced by adjustment of the slag's chemical and physical properties. The objective of this research was to investigate the effects of flux addition rates (basic to acid ratio) to the dried greenball mixture on pig iron nugget production and slag separation. Thus, this study involved the heat treatment of six different greenball mixtures, which contained various amounts of limestone addition (basic to acid ratios, 0, 0.63, 1.02, 1.42, 1.85, and 2.29) utilizing a laboratory-scale resistance box furnace or simultaneous differential scanning calorimetry and thermalgravimetric analyzer. The samples produced by heating in the box furnace were analyzed for their morphological and chemical properties utilizing optical microscopy, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), macroscopic observations, iron titrations, and atomic absorption spectroscopy. It was determined that the highest percentage of iron yield in the nugget for the process and the highest distribution of iron in magnetic slag were obtained when utilizing the greenball mixture, which contained 7.5 wt% limestone as flux (basic to acid ratio of 1.42).
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Plate water absorption has been traditionally used to assess the binding ability of bentonite clay binders for iron ore concentrate pelletization. Until 1997, there was an accepted test by ASTM, but ...due to inconstant data this method was withdrawn. This value, however, is still used by some pelletization operations to gauge the efficacy of their bentonite. This test procedure has only been investigated on inorganic binders and never organic binders. This paper seeks to confidently prove that PWA can be used to accurately determine the efficacy of starch binders both alone and in conjunction with bentonite. The role of bentonite as a binder for iron ore concentrate is not only to hold agglomerates together during high temperature operations. But during pelletization it can also mitigate many times its own weight in water. This water absorption capacity aids in retarding the growth rate of pellets, as faster growing pellets tend to be weaker. The value of this water absorption, known as plate water absorption (PWA), is used as a metric to determine the strength and quality of the resulting pellets by industrial pelletizing facilities. As new low silica binders seek to replace bentonite, they too must take on the role of moisture mitigation. This study has shown that starches with lower water absorption capacities tend to have lower compressive strengths. As the water absorption capacity increases so too does the compressive strength. When using only starch, higher absorption capacities lead to lower compressive strengths of pellets exposed to elevated temperatures. When bentonite is used in conjunction with starch, higher water absorption mixtures do exhibit an increase in strength when heated.
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BFBNIB, DOBA, GIS, IJS, IZUM, KILJ, KISLJ, NUK, PILJ, PNG, SAZU, UILJ, UKNU, UL, UM, UPUK
