The reinforcing and conductive performance of carbon nanotube polymer-based nanocomposites depends on the established network and its configuration. Within this study, we report on the underlying ...mechanisms of such network formation utilizing single-walled carbon nanotubes (SWCNTs) in low- and high-density polyethylene matrices. Mechanisms were theoretically evaluated through Doi–Edwards theory and experimentally confirmed through plasma etching coupled with electron microscopy as well as rheological flow tests. Results showed that the established network is constructed from SWCNT bundles, which geometrically entangle at a critical volume fraction Φv,crit (number of rods: β ≈ 30). Below Φv,crit, the bundles behave as individual units and may align in the flow direction. Above Φv,crit, the rotation of bundles is constrained by neighboring units, leading to a random network configuration. Moreover, the theory successfully explains SWCNT bundle behavior as a Brownian entity and predicts network formation through diminishing thermo- and hydro-dynamically driven diffusion, which can be manipulated during the production to enhance reinforcing/conductive functionality of such materials.
The present study examined the nonlinear time-dependent behavior of rheodictic polymers, a class of noncrosslinked materials that exhibit flow. Such behavior was addressed with extended Schapery's ...nonlinear viscoelastic model by introducing new physical quantities, i.e., the flow term Φflow and corresponding nonlinear shift parameter g2,flow. While Φflow portrays irrecoverable deformation, g2,flow depicts a nonlinear contribution to flow acceleration. This theory was accompanied by analytical and experimental methodologies for identifying all the parameters in the linear and nonlinear viscoelastic domains. Predictions of long-term time-dependent behavior (in shear) at various stress states show excellent agreement with the experimental data, i.e., within 5% error, obtained for polycarbonate at 130°C. Surprisingly, the newly introduced g2,flow indicates that flow retardation occurs with increasing stress, implying that a highly deformed entangled system hinders molecular reptation/disentanglement. Nevertheless, the proposed extension of Schapery's nonlinear viscoelastic model not only allows accurate predictions of the nonlinear time-dependent behavior of rheodictic polymers but also enables a detailed outlook on the underlying molecular mechanisms under severe environmental and loading conditions.
•Study examines nonlinear time-dependent behavior of rheodictic polymers exhibiting flow•Schapery's nonlinear model was extended with flow term and flow acceleration factor•The theory is accompanied by analytical and experimental methodology to identify all parameters.•Analytical results are in excellent agreement with experimental data, within 5 % error•Flow related parameter, indicate that highly deformed polymer system hinder molecular reptation
High-performance polymer composites are used in demanding applications in civil and aerospace engineering. Often, structures made from such composites are monitored using structural health monitoring ...systems. This investigation aims to use a multilayer perceptron neural network to model polymer response to a non-standard excitation under different temperature conditions. Model could be implemented into health monitoring systems. Specifically, the neural network was used to model PEEK material's creep behavior under constant shear stress rate excitation at different temperatures. Optimal neural network topology, the effect of the amount of training data and its distribution in a temperature range on prediction quality were investigated.
The results showed that based on the proposed optimization criterion, a properly trained neural network can predict polymeric material behavior within the experimental error. The neural network also enabled good prediction at temperatures where stress-strain behavior was not experimentally determined.
•Trained neural networks delivers strain prediction within experimental error.•Developed topology optimization criterion combines three performance parameters.•Physical aspects of modelled system are important for training data distribution.
The physical properties as well as thermal and electrical stability of copper particles can be improved by surface protection, which mainly depends on the coating material. Our study was, therefore, ...focused on the rheological, thermal, mechanical and electrical characterization of polymer composites by comparing uncoated (Cu), silver-coated (Cu@Ag) and silica-coated (Cu@Si) copper flakes in low-density polyethylene at various volume concentrations (up to 40%). Interactions among particles were investigated by rheological properties, as these indicate network formation (geometrical entanglement), which is important for mechanical reinforcement as well as establishing an electric pathway (electrical percolation). The results showed that geometrical and electrical percolation were the same for Cu and Cu@Si, ~15%, while, surprisingly, Cu@Ag exhibited much lower percolation, ~7.5%, indicating the fusion of the Ag coating material, which also decreased crystal growth (degree of crystallinity). Furthermore, the magnitude of the rheological and mechanical response remained the same for all investigated materials, indicating that the coating materials do not provide any load transfer capabilities. However, they profoundly affect electron transfer, in that, Cu@Ag exhibited superior conductivity (74.4 S/m) compared to Cu (1.7 × 10−4 S/m) and Cu@Si (1.5 × 10−10 S/m). The results obtained are important for the design of advanced polymer composites for various applications, particularly in electronics where enhanced electrical conductivity is desired.
To decrease the amount of plastic waste, the use of recycling techniques become a necessity. However, numerous recycling cycles result in the mechanical, thermal, and chemical degradation of the ...polymer, which leads to an inefficient use of recycled polymers for the production of plastic products. In this study, the effects of recycling and the improvement of polymer performance with the incorporation of an additive into recycled polypropylene was studied by spectroscopic, rheological, optical, and mechanical characterization techniques. The results showed that after 20 recycling steps of mechanical processing of polypropylene, the main degradation processes of polypropylene are chain scission of polymer chains and oxidation, which can be improved by the addition of a stabilizing additive. It was shown that a small amount of an additive significantly improves the properties of the recycled polypropylene up to the 20th reprocessing cycle. The use of an additive improves the rheological properties of the recycled melt, surface properties, and time-dependent mechanical properties of solid polypropylene since it was shown that the additive acts as a hardener and additionally crosslinks the recycled polymer chains.
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•Nano-mesh superstructure was observed in SWCNT / LDPE and HDPE nanocomposites.•Superstucture was established by alignment of bundels and shish-kebab induced ...crystallization.•Superstructure caused confinment effect disrupting crystallization and melting kinetics.•Confinement effect reduces effective mechanical reinforcement by preventing crystal growth.
The mesh formation of single-walled carbon nanotube (SWCNT) superstructure, i.e. nano-mesh, in low- and high-density polyethylene (LDPE and HDPE) matrices was observed by using plasma etching technique and SEM analysis. Nano-mesh was established by two mechanisms: i) alignment of SWCNT bundles (forming network backbone) and ii) shish-kebab induced crystallization (forming network net). The network was formed at low SWCNT content due to the high aspect ratio of nano-filler, which additionally contributed to alignment. Established nano-mesh superstructure caused confinement effect disrupting crystallization and melting kinetics, which directly affected mechanical properties. Although mechanical properties of LDPE and HDPE nanocomposites profoundly improved, i.e. Young’s modulus increased for 230% and 30%, respectively, at only 1 wt% of SWCNTs, HDPE nanocomposites showed visible confinement that reduced effective reinforcement. It seems that HDPE nanocomposites cannot achieve full reinforcing potential since confinement effect restricts the crystal growth, which gradually reduces effective reinforcement in semi-dilute regime.
Polyisobutylene (PIB) is commonly used as a primary sealant in multi-layer insulating glazing elements, where temperatures often exceed 100 °C. At such conditions, PIB undergoes structural changes, ...causing different relaxation dynamics and leading to decreased lifetime of the material. Understanding thermal behavior is therefore imperative for achieving effective insulation of these materials for long-term use in insulating application. The present study was focused on the temperature dependence of viscoelastic behavior of two commercially available polyisobutylene (PIB) materials, which are commonly used as primary sealants for energy-efficient multi-layer glazing units. The long-term viscoelastic behavior of the materials before and after thermal treatment at high temperatures was studied by using time-temperature superposition (tTS). Van-Gurp-Palmen plots were obtained directly from experimental data and enabled the study of thermally induced changes, while the relaxation time spectra were calculated from master curves and enabled the calculation of molecular weight distribution. The results showed that, after thermal treatment, the structure of PIB materials changes from linear to branched, while the molecular weight distributions transition from monomodal to bimodal. The untreated samples exhibited viscous-like behavior, while the thermally stabilized samples exhibited solid-like behavior, extending the material response for ~6 decades towards a longer timescale. Moreover, the presented results can be directly used to simulate the mechanical responses of the sealants using currently available FEM software packages to predict their functional and structural lifetime.
The article reviews the know-why and the know-how of an invention based on the patented dissipative granular high-pressure technology. It was found that by proper selection of damping material and ...hydrostatic pressure to which material is exposed during the loading, one can match material maximum damping properties with the frequency or rate of the applied loading. In this way one, can fully utilize damping characteristics of the selected material and maximize the energy absorption properties of a damper. Using this unique potential of the dissipative granular high-pressure technology, one can build ultimate damping elements that surpass the existing damping elements for sever orders of magnitude. Applications of such damping elements include for instance supports for industrial machines to damp vibrations, fundamentals in building constructions to reduce susceptibility to earthquake damage and resonance, as well as trains and railway tracks to reduce vibration during travel, and to improve passive car safety in road transportation. This article reviews phenomenological description of the time-dependent response of polymeric material when excited by impact- or vibrational loading needed in development of the new generation impact- and vibration isolation.
The present research work shows that carbon nanotube network formation and configuration/morphology play significant role in mechanical and conductive performance of polymer-based nanocomposites. ...Using several experimental techniques and theoretical approaches, the main entities of the established networks with aligned and random morphology were identified, the underlying mechanisms of network formation and the nature of its building blocks were revealed, and the corresponding network effects on the mechanical and electrical performances of such nanocomposites using single-walled carbon nanotubes in low- and high-density polyethylene matrices were thoroughly studied. Results show that the formed network is in majority constructed from nanotube bundles, considered as stiff rod-like Brownian particles, geometrically entangled at the critical volume fraction φcv (geometrical percolation threshold). The geometrical percolation threshold was found to be independent of the network morphology (aligned of injection molded samples and random of compression molded samples). Moreover, the mechanical and rheological properties were found to be independent of the nanocomposite morphology. However, the electrical performance of such materials was surprisingly different, strongly dependent on the morphology (aligned versus random as defined above). The random configuration significantly decreases the transition of the nanocomposites from isolator to conductor. The electrical percolation threshold, φcve, was found to be by one order of magnitude lower than the corresponding geometrical threshold, thus profoundly improving the conductivity of such nanocomposites. This key discovery enables the production of not only highly reinforced and conductive nanocomposites, but also the ones with remarkable conductivity and flexibility with minimal addition carbon nanotubes.
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Deactivated (detoxified) asbestos-cement (DAC), i.e. asbestos-cement slates thermally treated at 1100 °C in order to convert the harmful asbestos fibers into non harmful mineral phases, has been ...successfully mixed with 74.6 wt% quartz sand and up to 63.2 wt% basalt sand, to produce stone wool with mechanical properties and composition competitive with commercial stone wool. The sample with 50 % DAC and 50 % basalt provided the best comparison with commercial stone wool in terms of liquidus temperature (lower than for the other mixtures) and Young’s modulus (higher). Through further composition optimization and utilization of multiple components, we estimate that future batches could utilize 70–75 % of DAC. These promising results and expectations highlight a feasible reuse of DAC as secondary raw material for stone wool production and a possible route to the elimination of a toxic waste from the environment and the preservation of primary raw materials.
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•Asbestos-containing materials still represent a serious health problem.•Thermally deactivated asbestos-cement can be successfully reused.•Rock-wool can be produced using deactivated asbestos-cement.•A rapid conclusion of the “asbestos problem” is envisaged.