X-ray computed tomography (CT) is a non-destructive technique that offers a 3D insight into the microstructure of thick (opaque) samples with virtually no preliminary sample preparation. Since its ...first medical application in 1973, the technique has improved dramatically in terms of acquisition times and resolution. The best resolution achievable for both parallel- and cone-beam setups is presently sub-micron. The macroscopic properties (stiffness, resistance, permeability, durability, …) of cementitious materials are known to be significantly affected by their multiscale microstructure. This calls for x-ray CT investigations of cementitious materials down to the smallest length-scales. The present review first provides background information on the technique (including image-processing). It then covers various applications of x-ray CT to cementitious materials: imaging of the porous network, durability experiments, damage experiments, …, cutting-edge nanotomography experiments. Current challenges such as time- and chemically-resolved experiments are also discussed.
Reduced maintenance costs of concrete structures can be ensured by efficient and comprehensive condition assessment. Ground-penetrating radar (GPR) has been widely used in the condition assessment of ...reinforced concrete structures and it provides completely non-destructive results in real-time. It is mainly used for locating reinforcement and determining concrete cover thickness. More recently, research has focused on the possibility of using GPR for reinforcement corrosion assessment. In this paper, an overview of the application of GPR in corrosion assessment of concrete is presented. A literature search and study selection methodology were used to identify the relevant studies. First, the laboratory studies are shown. After that, the studies for the application on real structures are presented. The results have shown that the laboratory studies have not fully illuminated the influence of the corrosion process on the GPR signal. Also, no clear relationship was reported between the results of the laboratory studies and the on-site inspection. Although the GPR has a long history in the condition assessment of structures, it needs more laboratory investigations to clarify the influence of the corrosion process on the GPR signal.
This study aims to evaluate the influence of microstructural properties on the chloride diffusion resistance of alkali-activated materials (AAMs) based on blast furnace slag and/or fly ash, with ...variable activator doses (represented as Na2O%). Resistance to chloride penetration was tested using accelerated chloride penetration (NT BUILD 443) and chloride migration (NT BUILD 492) tests. Addition of slag to alkali-activated mortars mainly based on fly ash reduced porosity and chloride permeability. Chloride penetration decreased with increasing Na2O%, but porosity and pore structure did not follow the same trend. The pore threshold (dth) and critical pore radius (rcrit) determined by mercury intrusion porosimetry had a good correlation with the chloride diffusion coefficient. Both the quantification of reaction products and the correlation between chloride penetration and pore surface area indicated that physical chloride adsorption on the C-A-S-H/N-A-S-H gel surfaces predominated over chemical chloride binding.
The low environmental impact and high long-term performance of products are becoming imperative for the sustainable development of the construction industry. Alkali-activated materials (AAMs) are one ...of the available low-embodied-carbon alternatives to Portland cement (OPC). For their application in the marine environment or where de-icing salts are used, it is of utmost importance to demonstrate their equal or better performance compared to OPC. The aim of this study was to compare the corrosion behaviour of the steel in AAMs based on different regionally available by-products with the behaviour of the steel in OPC. The by-products used were fly ash, slag, silica fume, and iron-silica fines. The corrosion process of each system was monitored by the corrosion potential and polarisation resistance during exposure to tap water and chloride solution over a period of almost one year. Certain AAMs showed a higher resistance to chloride penetration compared to OPC, which was attributed to the smaller number of capillary pores and higher gel phase precipitation. The same corrosion resistance compared to OPC was achieved with alkali-activated fly ash and alkali-activated slag mortars. The stability of the systems in tap water and chloride solution was confirmed by the visual assessment of the steel surface at the end of the test period.
Carbonation is inevitable process during the service life of concrete structures, where CO
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causes decalcification of the calcium-bearing phases. These changes affect the durability of concrete and ...accelerate the corrosion of reinforcement. Alkali-activated materials (AAMs) are alternative, cement-free binders based on aluminosilicate rich precursor and alkaline activator. The interest in AAMs increased during the last century, due to the production process with low CO
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footprint comparing to Portland cement (PC) concrete, the possibility to use wide range of industrial by-products as precursors and comparable performance to PC concrete. Despite the extensive research in this field, the carbonation resistance of AAMs needs to be better understood, due to the differences and complexity of binder chemistry compared to PC concrete. The propagation of carbonation process will depend on chemical composition of the precursors and the type and dosage of activators. This paper presents the results of microstructural changes of three alkali-activated concrete mixes after exposure to accelerated carbonation. Ground granulated blast furnace slag was used as a precursor and sodium hydroxide and sodium silicate as activators. Three mixes have constant water to binder ratio and slag content, while alkali content and silica modulus were varied. The carbonation resistance was evaluated by testing carbonation depth after 7 and 28 days of exposure in carbonation chamber. Microstructural changes during carbonation were investigated by thermogravimetric analysis and mercury intrusion porosimetry.
Resistance to chloride penetration plays a crucial role in preventing premature corrosion of reinforced concrete in marine environments or when using de-icing salts. For reinforced concrete with ...ordinary Portland cement (OPC), the curing of concrete is vital in ensuring that the designed chloride penetration resistance of concrete is achieved. The method and duration of curing are especially important with alkali-activated slag (AAS) to allow proper reaction and development of the pore structure. AAS generally needs to be cured under closed conditions for at least 28 d to achieve the desired quality. The objective of this study was to analyse the effect of curing time on the development of chloride diffusion resistance and pore structure of alkali-activated slag mortar. Chloride diffusion resistance was analysed at 7, 28, and 90 d using non-steady-state chloride migration according to NT BUILD 492 and accelerated chloride testing according to NT BUILD 443, both of which were originally developed for OPC. Mercury intrusion porosimetry (MIP) was used to evaluate the effect of pore structure on chloride penetration. The diffusion results of alkali-activated mortar showed that high resistance to chlorides can be achieved after only 7 d of curing, which is attributed to the development of fine porosity of alkali-activated slag at an early age.
The aim of this study is to evaluate how much the changes in the concrete mix design, which enable carbon footprint reduction, are impacting mechanical properties and predicted service life of ...concrete structure. The starting point of this study was concrete mix used in a recent reinforced concrete Pelješac Bridge in the Adriatic. In the first round of experiments the amount of cement in this initial mix was significantly lowered, without jeopardising workability of the mix. In the second round, the main part of the cement was substituted with the combination of fly ash and limestone or calcined clay and limestone. All supplementary cementitious materials used were sourced in the region of the structure. The calcined clays used in this study were collected locally and found to have a low kaolin content. On all mixes fresh and mechanical properties were tested to ensure that the requested equal or better workability and mechanical stability were reached. Furthermore, on each mix chloride migration was tested to evaluate the resistance of mix to chloride penetration. All mixtures were evaluated based on the overall performance considering mechanical, durability, and carbon footprints. The results indicate that the total cement content had a significant effect on durability and thus service life. The bridge mix design was determined to be ‘over designed,’ as all alternative mixes achieved a similar or higher sustainability index with lower amount of cement.
Recently, much attention has been paid to the reuse of bauxite residues from alumina production, also known as red mud, in the cement industry. Red mud bears the potential to improve concrete ...properties due to its favourable chemical composition and particle size. In this work, the synergy between locally available red mud and common supplementary cementitious materials such as fly ash, slag, calcined clay and limestone in cement mixes is investigated. All materials used were sourced from the immediate vicinity of the cement plant. The study of synergy involved the evaluation of the individual chemical reactivity of each material using the R3 test by isothermal calorimetry as well as their joint contribution to the heat of hydration and the composition of the reaction products of the paste and the compressive strength of the mortar. The results show how, by understanding the synergy between the materials, a higher level of cement substitutions can be achieved without compromising the mechanical properties of the mortar.
The kaolinite content is principally responsible for the durability performance of Limestone Calcined Clay Cement (LC3), which calls into question its global applicability. The clay supply has a ...significant impact on the LC3 system's reduced carbon footprint advantage. The influence of kaolinite concentration from two separate clays (collected in East South-East Europe) on the durability performance of concrete was investigated in this study. The low-kaolinitic clay had 18% kaolinite, while the medium-kaolinitic clay contained around 41% kaolinite. The compressive strength, chloride intrusion, electrical conductivity, surface resistivity, and sorptivity index were measured on concrete after 28 days. Furthermore, the pore structure development of these mixtures was investigated in relation to the kaolinite content of the mixtures. The reactivity test was performed on clays to measure their reactivity levels within the cementitious system. The results show that kaolinite content has a moderate effect on compressive strength, but it has a considerable effect on other durability indices. When compared to the Portland cement mixture, the chloride migration and diffusion coefficients were reduced by 50% and 36%, respectively, in the combination with a medium kaolinite content (more than 40%). The low-kaolinitic clay, on the other hand, achieved 60% of the chloride penetration resistance of the medium-kaolinitic clay. Furthermore, low-kaolinitic clay has been demonstrated to be suitable for low-carbon concrete in moderate exposure conditions.
Since ash from wood biomass mostly ends up in landfills, recent research has focused on finding its economic and environmental added value as a potential new raw material in the construction ...industry. However, for wood ash to be used on an industrial scale in construction, a strategy for its proper storage must be defined. Proper storage of WBA is important to ensure quality control for applications in cementitious composites. This work investigated the aging of wood biomass ash (WBA) collected from five different power plants in Croatia and its influence on the performance of cementitious composites. WBA and cement pastes were investigated at different aging times (up to one year) using thermogravimetric analysis (TGA), powder X-ray diffraction (XRD), isothermal calorimetry and initial and final setting times. The results showed that storage of WBA in closed and open containers resulted in carbonation and hydration of mainly free lime and periclase, respectively, which affected the reactivity and setting times of WBA cement pastes.