The compression properties of welded seams depending on welding parameters using the hot wedge and hot air welding technique, ultrasonic welding technique, and high-frequency welding technique were ...studied. The compression properties, expressed by parameters such as compressional energy WC, compressional resilience RC, linearity LC, and compressibility C, are important information about the welded seam quality in terms of touch, voluminosity, stiffness, and flexibility of the welded seam. KES-FB and FAST measurement systems were used to test the compression properties of the welded seams. Based on the analysis of the results obtained, the influence of the welding parameters on the compression properties of the welded seam was determined. The results of the investigation showed that improperly selected welding parameters, such as the supply or introduction of too much heat into the material to be welded or too long exposure of the material in the weld zone to heat, result in welded seams with expressive extrusion edges, which affects the quality of the welded seams. These welded seams have very low values of compressional resilience RC and very high values of compressional energy WC and compressibility C.
Using a lapped seam, PVC-coated hybrid textiles with uniform thickness were bonded by continuous ultrasonic welding and conventional joining method with the help of hot air tape welding technique for ...weather protection purposes. Three fundamental sewing parameters at two distinct levels and three primary welding parameters at three levels based on 6 and 12 mm welding widths were used. To consider the effect of welding and sewing parameters on seam strength, full factorial designs of experiments were designed, fabricated, and tested. The thermal behavior and possibility of chemical conversion in the welding zone under the influence of ultrasonic vibrations were examined. Variation in width of heat-affected zone of weld seam was measured. The seam strength of ultrasonic weld seam compared with that of conventional seams, and superior seam strength yielding parametric levels were assessed. The parametric influence of both joining techniques on seam quality and their tendencies in the relationship were analyzed statistically. The weld seam strength (1256.392 and 2116.93 N/50 mm) was optimized numerically and identified its trend with the variation of the weld seam. The discovered relationship led to the conclusion that the variation in the weld seam can be used to estimate the tensile strength of the weld seam through the developed effective numerical model as a non-destructive testing method, and its outcome was successful as a destructive testing method. The result shows that the ultrasonic weld seam provided a higher tensile strength ( > 75%) than the conventional seam for both evaluated welding widths and obtained statistically significant results.
In the research project presented in this paper, the effects of welding width, pressure force, power, and speed of ultrasonic welding parameters on hydrostatic pressure resistance were examined. A ...flexible and lightweight PVC-coated hybrid textile material with uniform thickness was used for weather protection purposes. Three main welding parameters at three different levels were selected based on the preliminary test results involving welding widths of 6 and 12 mm. A lapped type of seam was applied for ultrasonic welding and conventional joining techniques. A conventionally sewn zigzag seam was produced using three main factors at two different levels according to the application area. To avoid seam permeability, the conventional seam was sealed with tape by means of hot-air tape welding and subsequently investigated regarding its hydrostatic pressure resistance. The hydrostatic pressure resistance value of the conventional seam was then compared with ultrasonic weld seams of 6 and 12 mm welding width, and its parametric influence on the quality of the seam was analyzed. The result shows that the ultrasonic weld seam with a 12 mm welding width provided a higher hydrostatic pressure resistance than the 6 mm welding width and the conventionally sewn seam. Statistical analyses were also carried out to prove the significant effect of welding process parameters on hydrostatic pressure resistance, whereby the obtained results were statistically significant. A suitable nonlinear numerical model was also developed to predict the hydrostatic pressure resistance.
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