Changes in both formaldehyde legislations and voluntary requirements (
e.g.
Germany RAL) are currently the driving factors behind research on alternatives to amino-based adhesives; moreover, consumer ...interest in healthy and sustainable products is increasing in bio-based adhesives. Sources of formaldehyde emissions in wood-based panels as well as different emission test methods have been discussed, and the main focus of this review is on the research conducted on sustainable bio-based adhesive systems for wood panels. Lignin, tannin, protein, and starch have been evaluated as both raw materials and adhesive alternatives to existing amino-based thermosetting adhesives. Adhesion improving modifications of these bio-based raw materials as well as the available and experimental crosslinkers have also been taken into account.
Stricter legislation on formaldehyde emissions as well as growing consumer interest in sustainable raw materials and products are the main driving factors behind research on bio-based adhesives, as alternatives to amino-based ones, for wood panels.
In recent years, there has been a growing interest in many parts of the world for more effective biomass utilization due to legislative and public interest in sustainable development. Whilst much of ...the effort has been on energy generation from biomass, there is considerable interest on biomass availability and utilization for other end uses. With about 1% of the world’s commercial forest areas, Sweden provides about 10% of the sawnwood, and pulp and paper that is traded on the global market. The Swedish agricultural sector also contributes to biomass availability, not only by production of sustainable food crops, but also by utilizing side streams and underutilized land for biomaterial purposes. To meet the challenges that climate change presents, there has to be a shift to sustainable biomass production and increased interest in promoting a circular bioeconomy. This review presents a systematic assessment on the availability of biomass and its utilization potential in Sweden. The review also focuses on biomass production and trade in the Swedish forest industry. In addition, the environmental impact of biomass utilization is discussed.
Graphic Abstract
Bio-based adhesives have gained considerable attention in the last years as more sustainable and healthier alternatives to the formaldehyde-based adhesives used today in wood-based panel ...manufacturing. In this study, dialdehyde starch (DAS) with various aldehyde contents was prepared by using sodium metaperiodate as an oxidizing agent. Characterizations were performed by employing Fourier-transform infrared spectroscopy, nuclear magnetic resonance, and thermal stability analysis. Different adhesive compositions were used for making medium-density fiberboard (MDF) panels. They were based on DAS (12 wt% based on fiber), emulsifiable diphenylmethane diisocyanate (eMDI, 2-4 wt% based on DAS), and microfibrillated cellulose (MFC, 0.5-1.0 wt% based on DAS). Fibers and the adhesive components were mixed with a combination of dry mixing and wet spraying. The physical and mechanical properties of MDF panels bonded with different DAS-based adhesives were compared with those of melamine urea-formaldehyde (MUF) adhesive and sole eMDI. The results showed that the MDF panels made with DAS-MFC-eMDI of 99.52% bio-based content showed comparable properties to standard panels with a commercial MUF adhesive. It was implied that DAS in the presence of small amount of eMDI can create strong bonds with wood fibers, while an additional positive effect on bonding was due to the contact surface enlargement of MFC.
The growing demand for wood-based panels for buildings and furniture and the increasing worldwide concern for reducing the pressure on forest resources require alternatives to wood raw materials. The ...agricultural industry not only can provide raw materials from non-wood plants but also numerous residues and side streams. This review supplies an overview of the availability, chemical composition, and fiber characteristics of non-wood lignocellulosic materials and agricultural residues, i.e., grow care residues, harvest residues, and process residues, and their relevance for use in wood panel manufacturing. During the crop harvest, there are millions of tons of residues in the form of stalks, among other things. Usually, these are only available seasonally without using storage capacity. Process residues, on the other hand, can be taken from ongoing production and processed further. Fiber characteristics and chemical composition affect the panel properties. Alternatives to wood with long fibers and high cellulose content offer sufficient mechanical strength in different panel types. In general, the addition of wood substitutes up to approximately 30% provides panels with the required strength properties. However, other parameters must be considered, such as pressing temperature, adhesive type, press levels, and pretreatments of the raw material. The search for new raw materials for wood panels should focus on availability throughout the year, the corresponding chemical requirements and market competition. Panel type and production process can be adapted to different raw materials to fit niche products.
The effect of thermal modification (TM) on the chemistry, anatomy and mechanical properties of wood is often investigated using small clear samples. Little is known on the effect of growth-related ...and processing defects, such as knots and checks, on the bending strength and stiffness of thermally modified timber (TMT). Nine boards of Norway spruce with different combinations of knot types were used to study the combined effects of checks and knots on the bending behaviour of TMT. Digital image correlation (DIC) measurements on board surfaces at sites of knots subjected to bending allowed to study strain distribution and localise cracks prior to and after TM, and to monitor development of fracture (around knots) in TMT to failure. DIC confirmed that checking in knots was increased after TM compared to kiln-dried timber, specifically for intergrown knots and intergrown parts of encased knots. Effects appear local and do not affect board bending stiffness at these sites. Bending failure in TMT initiated mainly at knot interfaces or besides knots and fractures often propagated from checks. Scanning electron microscopy analyses of fracture surfaces confirmed this, and fractures were typically initiated around knots and at knot interfaces due to crack propagation along the grain in the longitudinal–radial plane (TL fracture) under mixed mode I and II loading, such that boards failed in simple tension like unmodified timber. Images of fracture surfaces at the ultrastructural level revealed details of the brittle behaviour of TM wood. This was especially apparent from the smooth appearance of transwall failure under mode I loading across the grain.
This study investigated the performance of polyurethane adhesives prepared with various combinations of wheat starch that had been modified by isophorone diisocyanate (MS), two polyol types ...(1,3-propanediol (PD) and glycerol (Gly)), native wheat starch (NS), and 4,4'-diphenylmethane diisocyanate (pMDI) at a NCO:OH weight ratio of 1:1. Two more adhesives were also synthesized with NS, PD, or Gly and pMDI blends and served as controls. The thermal behavior of the adhesives before and after the curing process, as well as their rheological performance and lap shear strength, were analyzed. Differential scanning calorimetry (DSC) showed a reduction in curing temperature and heat by adding MS. The thermal stability of the cured adhesives was slightly increased by MS addition. The viscosity of the adhesives that contained MS substantially increased at a linear ascendant ramp of shear, while the controls exhibited relatively low viscosity during the whole shear rate spectrum from 0.1 to 100 s
. The tensile shear strength of wood veneers was also significantly increased by the incorporation of MS under both dry and wet measuring conditions. The maximum dry shear strength was obtained for the adhesive with Gly polyol and a higher content of MS and was comparable to the control adhesive with pMDI.
Partial liquefaction of residual biomass shows good potential for developing new materials suitable for making bio-based composites. Three-layer particleboards were produced by replacing virgin wood ...particles with partially liquefied bark (PLB) in the core or surface layers. PLB was prepared by the acid-catalyzed liquefaction of industrial bark residues in polyhydric alcohol. The chemical and microscopic structure of bark and residues after liquefaction were evaluated by means of Fourier Transform Infrared Spectroscopy (FTIR) and Scanning Electron Microscopy (SEM), while the particleboards were tested for their mechanical and water-related properties, as well as their emission profiles. Through a partial liquefaction process, some FTIR absorption peaks of the bark residues were lower than those of raw bark, indicating hydrolysis of chemical compounds. The surface morphology of bark did not change considerably after partial liquefaction. Particleboards with PLB in the core layers showed overall lower densities and mechanical properties (modulus of elasticity, modulus of rupture, and internal bond strength), and were less water-resistant as compared to the ones with PLB used in the surface layers. Formaldehyde emissions from the particleboards were 0.284-0.382 mg/m
·h, and thus, below the E1 class limit required by European Standard EN 13986:2004. The major emissions of volatile organic compounds (VOCs) were carboxylic acids as oxidization and degradation products from hemicelluloses and lignin. The application of PLB in three-layer particleboards is more challenging than in single-layer boards as PLB has different effects on the core and surface layers.
Bio-based adhesives have gained considerable attention in the last years as more sustainable and healthier alternatives to the formaldehyde-based adhesives used today in wood-based panel ...manufacturing. In this study, dialdehyde starch (DAS) with various aldehyde contents was prepared by using sodium metaperiodate as an oxidizing agent. Characterizations were performed by employing Fourier-transform infrared spectroscopy, nuclear magnetic resonance, and thermal stability analysis. Different adhesive compositions were used for making medium-density fiberboard (MDF) panels. They were based on DAS (12 wt% based on fiber), emulsifiable diphenylmethane diisocyanate (eMDI, 2-4 wt% based on DAS), and microfibrillated cellulose (MFC, 0.5-1.0 wt% based on DAS). Fibers and the adhesive components were mixed with a combination of dry mixing and wet spraying. The physical and mechanical properties of MDF panels bonded with different DAS-based adhesives were compared with those of melamine urea-formaldehyde (MUF) adhesive and sole eMDI. The results showed that the MDF panels made with DAS-MFC-eMDI of 99.52% bio-based content showed comparable properties to standard panels with a commercial MUF adhesive. It was implied that DAS in the presence of small amount of eMDI can create strong bonds with wood fibers, while an additional positive effect on bonding was due to the contact surface enlargement of MFC.
This study investigated whether improved downy birch could perform as well as improved silver birch, and whether there was sufficient genetic variation and control for non-destructive testing (NDT) ...values to include them as selection traits in breeding programs. NDT tools were applied to a 15-year-old downy birch family trial intermixed with improved silver birch. Average diameters, fissured bark height, and grain angle were higher for silver than downy birch. The genetic analysis for downy birch provided estimates of narrow-sense heritability (h2) for acoustic velocity and Pilodyn penetration depth that were above 0.3 but had low genetic variation. Grain angle had relatively high genetic variability (18%) and an h2 of 0.20. A subsample of 49 trees had 4 mm cores x-rayed for wood density estimates, and 34 stems had 12 mm cores macerated for cell measurements. t-tests revealed that average wood density and cell measurements were not significantly different between species. For silver and downy birch, fiber length and vessel length increased between inner and outer measurement positions, and fiber length was reasonably correlated with acoustic velocity. Silver birch tended to have denser and stiffer wood, while downy birch had less rough bark and straighter grain, and these results are in agreement with existing knowledge. The h2 values were similar to those observed in other birch species and indicate there is potential to breed for improved wood density and grain angle in downy birch.
Tightening formaldehyde emission limits and the need for more sustainable materials have boosted research towards alternatives to urea-formaldehyde adhesives for wood-based panels. Lignin residues ...from biorefineries consist of a growing raw material source but lack reactivity. Two crosslinkers were tested for ammonium lignosulfonate (ALS)—bio-based furfuryl alcohol (FOH) and synthetic polymeric 4,4′-diphenylmethane diisocyanate (pMDI). The addition of mimosa tannin to ALS before crosslinking was also evaluated. The derived ALS adhesives were used for gluing 2-layered veneer samples and particleboards. Differential Scanning Calorimetry showed a reduction of curing temperature and heat for the samples with crosslinkers. Light microscopy showed that the FOH crosslinked samples had thicker bondlines and higher penetration, which occurred mainly through vessels. Tensile shear strength values of 2-layered veneer samples glued with crosslinked ALS adhesives were at the same level as the melamine reinforced urea-formaldehyde (UmF) reference. For particleboards, the FOH crosslinked samples showed a significant decrease in mechanical properties (internal bond (IB), modulus of elasticity (MOE), modulus of rupture (MOR)) and thickness swelling. For pMDI crosslinked samples, these properties increased compared to the UmF. Although the FOH crosslinked ALS samples can be classified as non-added-formaldehyde adhesives, their emissions were higher than what can be expected to be sourced from the particles.
PDF
