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Jiao, Li; Li, Jingkun; Richard, Lynne LaRochelle; Sun, Qiang; Stracensky, Thomas; Liu, Ershuai; Sougrati, Moulay Tahar; Zhao, Zipeng; Yang, Fan; Zhong, Sichen; Xu, Hui; Mukerjee, Sanjeev; Huang, Yu; Cullen, David A; Park, Jae Hyung; Ferrandon, Magali; Myers, Deborah J; Jaouen, Frédéric; Jia, Qingying
Nature materials, 10/2021, Volume: 20, Issue: 10Journal Article
Replacing scarce and expensive platinum (Pt) with metal-nitrogen-carbon (M-N-C) catalysts for the oxygen reduction reaction in proton exchange membrane fuel cells has largely been impeded by the low oxygen reduction reaction activity of M-N-C due to low active site density and site utilization. Herein, we overcome these limits by implementing chemical vapour deposition to synthesize Fe-N-C by flowing iron chloride vapour over a Zn-N-C substrate at 750 °C, leading to high-temperature trans-metalation of Zn-N sites into Fe-N sites. Characterization by multiple techniques shows that all Fe-N sites formed via this approach are gas-phase and electrochemically accessible. As a result, the Fe-N-C catalyst has an active site density of 1.92 × 10 sites per gram with 100% site utilization. This catalyst delivers an unprecedented oxygen reduction reaction activity of 33 mA cm at 0.90 V (iR-corrected; i, current; R, resistance) in a H -O proton exchange membrane fuel cell at 1.0 bar and 80 °C.
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