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Wei, Jiang; Sun, Wei; Liu, Kun; Liu, Xiaojun; Zhang, Kaisen; Zhang, Qing; Ye, Jiaxin
Wear, 03/2023, Volume: 516-517Journal Article
Prior studies suggest mechanical interlocking, preferential adhesion of polar polymers, and PTFE tribochemistry all contribute to the wear reduction in polar polymer-filled PTFE composites; whereas their relations remain poorly understood. This study aims to decouple the relevant mechanisms by investigating wear and tribofilm environmental sensitivities of a 5 wt% polyamide-imide (PAI) filled PTFE composite. The results highlight (1) strong correlation between a carboxylate-salt-rich transfer film and ultralow wear, and (2) a tribochemical interface gradient that discourages transfer film removal. We proposed that PTFE tribochemistry induces ultralow wear by significantly increasing (1) transfer film adhesion through a virtuous cycle of tribochemical accumulation and wear reduction and (2) transfer film cohesion by promoting a surface energy interface gradient beneficial to low wear. Display omitted •Studying wear and tribofilm environmental sensitivities of a PAI-PTFE composite.•a virtuous cycle of tribochemistry and low wear increases transfer film adhesion.•a tribochemical surface energy interface gradient increases transfer film cohesion.•Increased transfer film adhesion and cohesion induce PAI-PTFE ultralow wear.•PTFE tribochemistry dominates wear reduction in the model material.
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