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  • Upcycling waste polyvinyl c...
    Zhou, Xiao-Li; He, Pin-Jing; Peng, Wei; Yi, Shou-Xin; Lü, Fan; Shao, Li-Ming; Zhang, Hua

    Journal of hazardous materials, 04/2022, Volume: 427
    Journal Article

    Polyvinyl chloride (PVC) is one of the most commonly used plastics. The treatment and recycling of PVC waste is still challenging, due to its non-biodegradability, low thermal stability, high Cl content and low product value. In this study, a one-pot method was developed to upcycle PVC into valuable carbon materials, pipeline-quality pyrolysis gas and chlorides. The well-designed process included dechlorination by Cl-fixative (ZnO or KOH), carbonization of dechlorinated polyenes, and modification of carbon materials in sequence. ZnO and KOH converted 84.48% and 94.15% of total Cl into corresponding chlorides, respectively. CH4 and H2 accounted for 81.87–99.34 vol% of pyrolysis gas with higher heat values of 30.11–32.84 MJ m−3, which can be used as substitute natural gas. As high as 83.13% of the C element was converted into carbon materials. The morphology, structure and property of carbon materials can be modified by different Cl-fixatives. Millimeter-scale carbon spheres with mono-dispersity and porous carbon with a high specific surface area of 1922 m2 g−1 were obtained when ZnO and KOH were added, respectively. Moreover, the reaction mechanisms of PVC with Cl-fixatives were also deciphered through thermogravimetric analysis and thermodynamic simulation. Display omitted •PVC were upcycled through one-pot dechlorination-carbonization-modification.•High-yield carbon, pipeline-quality pyrolysis gas and chlorides were obtained.•Structure and property of carbon was modified by adding different Cl-fixatives.•Mechanism of the one-pot reaction has been explored and discussed.