The effects of the prior austenite grain sizes in hydrogen embrittlement of Co-containing 18Ni 300 maraging steel were studied employing Slow Strain Rate Testing (SSRT) in 0.6 M NaCl electrolyte ...under simultaneuos cathodic polarization. The material was susceptible to hydrogen embrittlement in all investigated conditions. In addition, the examination of the fractured surface revealed that the presence of hydrogen in steel promotes the formation of quasi-cleavage regions and hydrogen-induced cracks along the grain boundaries. However, the refining of the prior austenite grain allowed an improvement in the HE resistance. Moreover, EBSD analysis showed that intergranular cracks propagated along to grain boundaries orientated to {001} planes parallel to normal direction, whereas they were deflected on {101} and {111} crystallographic planes.
•The control of the prior austenite grain leads to the improvement of the HE resistance.•Intergranular cracks propagated along the grain boundaries orientated to {001} planes.•The cracks were deflected on grain boundaries {110} and {111} crystallographic planes.
Flexible pipelines connect offshore platforms to subsea production systems due to their high flexibility, applicability, and recycling. Flexible armor layers in flexible pipelines are constructed ...using the parallel helical wrapping of several rectangular wires. The complex stress modes to which pipelines are subjected provide complex failure modes that are mostly unpredictable, requiring expensive pipeline integrity verification methods. This work investigates texture and microstructure evolution in pearlite-drawn wires due to different heat treatments. The material was subjected to annealing and isothermal heat treatments to obtain changes in its microstructure and texture. The changes were characterized using SEM, XRD, and EBSD techniques. Samples were subjected to tensile testing to evaluate their mechanical properties. This work revealed that annealing and isothermal treatments mainly modify the material microstructure, whereas annealing provides a material with grains with ease of deformation. In contrast, isothermal treatment provides grain growth with high internal energy and more deformation resistance. Annealing increases the intensity of all texture components, while isothermal treatment reduces intensity. These findings provide insights into the relationship between material properties and heat treatments, which can be used to optimize the design and performance of flexible pipelines, thereby reducing the need for expensive integrity verification methods.
This study conducts a comparative electrochemical evaluation of three types of pearlitic steels used in flexible pipelines for oil transport in marine environments. The steels have been manufactured ...with chemical composition and geometry variations to optimize operation performance under adverse conditions. Electrochemical tests were conducted using solutions simulating marine environments with NaCl and CO2, and at high temperatures. The results indicated that spheroidized (SC) steel demonstrated the best corrosion resistance under these specific conditions. Additionally, the Raman spectroscopy characterization technique was used to analyze the layers of corrosion products formed during the tests, identifying the presence of FeCO3 (siderite) and other corrosive oxides. These discoveries are valuable for selecting and improving materials in flexible pipelines used in oil production in marine waters. The study highlights the importance of the cementite morphology present in pearlite as a relevant factor in the corrosive behavior of steels, contributing to the development of more efficient and durable solutions for the offshore oil and gas industry.
Physical simulation is a useful tool for examining the events that occur during the multiple stages of thermomechanical processing, since it requires no industrial equipment. Instead, it involves hot ...deformation testing in the laboratory, similar to industrial-scale processes, such as controlled hot rolling and forging, but under different conditions of friction and heat transfer. Our purpose in this work was to develop an artificial neural network (ANN) to optimize the thermomechanical behavior of stainless-steel biomaterial in a double-pass hot compression test, adapted to the Arrhenius–Avrami constitutive model. The method consists of calculating the static softening fraction (Xs) and mean recrystallized grain size (ds), implementing an ANN based on data obtained from hot compression tests, using a vacuum chamber in a DIL 805A/D quenching dilatometer at temperatures of 1000, 1050, 1100 and 1200 °C, in passes (ε1 = ε2) of 0.15 and 0.30, a strain rate of 1.0 s−1 and time between passes (tp) of 1, 10, 100, 400, 800 and 1000 s. The constitutive analysis and the experimental and ANN-simulated results were in good agreement, indicating that ASTM F-1586 austenitic stainless steel used as a biomaterial undergoes up to Xs = 40% of softening due solely to static recovery (SRV) in less than 1.0 s interval between passes (tp), followed by metadynamic recrystallization (MDRX) at strains greater than 0.30. At T > 1050 °C, the behavior of the softening curves Xs vs. tp showed the formation of plateaus for long times between passes (tp), delaying the softening kinetics and modifying the profile of the curves produced by the moderate stacking fault energy, γsfe = 69 mJ/m2 and the strain-induced interaction between recrystallization and precipitation (Z-phase). Thus, the use of this ANN allows one to optimize the ideal thermomechanical parameters for distribution and refinement of grains with better mechanical properties.
Thermo-mechanically controlled rolling is a technique used to produce steel strips and plates. One of the steels widely used in the production of heavy plates for application in oil and gas pipelines ...is API X80. The hot rolling process of this family of steels consists of applying deformation passes at high temperatures, mainly above Ae3, inside the austenite phase field. It has been shown that during deformation, the phenomenon of dynamic transformation (DT) of austenite into ferrite leads to lower hot deformation resistance within the stable austenite region. In this investigation, hot torsion simulations of an industrial rolling process under continuous cooling conditions were used to monitor the formation of ferrite by DT. Stress–strain flow curves and equivalent mean flow stresses followed by sample characterization via optical and electron microscopy showed the inevitable formation of ferrite above the Ae3. The employed 10-pass deformation schedule was divided into 5 roughing and 5 finishing passes, thereby promoting an increased volume fraction of ferrite and decreased critical strain for the onset of DT and dynamic recrystallization (DRX). A microstructural analysis confirmed the formation of ferrite from the first roughing strain until the last finishing pass. The volume fraction of DT ferrite increased due to strain accumulation, an increased number of deformation passes and as the temperature approached the Ae3, leading to a characteristic torsion texture at the end of the simulation.
Model Fe–9Cr–xMo alloys with high Mo content alloys were cast to investigate the effect of Mo on the phase evolution and properties of the alloys. The Mo contents in the alloys were 5, 7, and 9 wt%, ...while the Cr content was held constant at 9 wt%. For comparison, a commercial A213T 9-P9 (Fe–9Cr–1Mo) alloy, widely used in the petrochemical industry, was also investigated. The alloys were heat-treated at temperatures between 450 and 650 °C and characterized by scanning electron microscopy, x-ray dispersive energy spectroscopy, and electron backscatter diffraction. Potentiodynamic linear polarization technique was used to evaluate the corrosion of the alloys in a 0.5 mol L−1 H2SO4 solution containing 0.1 mol L−1 NaCl. The results showed that the corrosion resistance of the alloys was affected by precipitation of the µ phase and that the Mo content in excess of 5% is deleterious to the corrosion resistance of the Fe–Cr–Mo alloys.
Thermo-mechanically controlled rolling is a technique used to produce steel strips and plates. One of the steels widely used in the production of heavy plates for application in oil and gas pipelines ...is API X80. The hot rolling process of this family of steels consists of applying deformation passes at high temperatures, mainly above Aesub.3, inside the austenite phase field. It has been shown that during deformation, the phenomenon of dynamic transformation (DT) of austenite into ferrite leads to lower hot deformation resistance within the stable austenite region. In this investigation, hot torsion simulations of an industrial rolling process under continuous cooling conditions were used to monitor the formation of ferrite by DT. Stress–strain flow curves and equivalent mean flow stresses followed by sample characterization via optical and electron microscopy showed the inevitable formation of ferrite above the Aesub.3. The employed 10-pass deformation schedule was divided into 5 roughing and 5 finishing passes, thereby promoting an increased volume fraction of ferrite and decreased critical strain for the onset of DT and dynamic recrystallization (DRX). A microstructural analysis confirmed the formation of ferrite from the first roughing strain until the last finishing pass. The volume fraction of DT ferrite increased due to strain accumulation, an increased number of deformation passes and as the temperature approached the Aesub.3, leading to a characteristic torsion texture at the end of the simulation.
This study conducts a comparative electrochemical evaluation of three types of pearlitic steels used in flexible pipelines for oil transport in marine environments. The steels have been manufactured ...with chemical composition and geometry variations to optimize operation performance under adverse conditions. Electrochemical tests were conducted using solutions simulating marine environments with NaCl and COsub.2, and at high temperatures. The results indicated that spheroidized (SC) steel demonstrated the best corrosion resistance under these specific conditions. Additionally, the Raman spectroscopy characterization technique was used to analyze the layers of corrosion products formed during the tests, identifying the presence of FeCOsub.3 (siderite) and other corrosive oxides. These discoveries are valuable for selecting and improving materials in flexible pipelines used in oil production in marine waters. The study highlights the importance of the cementite morphology present in pearlite as a relevant factor in the corrosive behavior of steels, contributing to the development of more efficient and durable solutions for the offshore oil and gas industry.
Among the many factors that contribute to achieving a sustainable and efficient economy is the raw material of machinery and equipment of strategic sectors. Non-grain oriented (NGO) electrical steel ...is used in the manufacturing of electric motors. Therefore, it is directly related to the electromagnetic efficiency of engines both in industry and in homes. This work aims to develop an intelligent 1.26% Si NGO electrical steel photomicrograph classification system to assist in the identification of better energy-efficient steel. The concept of Transfer Learning was used to apply Convolutional Neural Network architectures as feature extractors. Traditional machine learning classifiers are applied for coherent categorization of material efficiency. From the results, it is noted that the combination of the InceptionV3 architecture with the k-nearest neighbors classifier reached 100% accuracy and F1-Score. The average extraction time and test time were approximately 15 and 0.920μs, respectively. Given these results, the literature on this application is surpassed. The best extractor-classifier combination is available in an Internet of Things (IoT) system. Therefore, a professional can freely make use of the proposed approach to assist them in identifying low magnetic loss electrical steel.
One method to face the effects of naphthenic acid corrosion in petroleun refining plants is to use alloys with good resistance to this kind of corrosion. For this purpose, molybdenum additions to ...chromium containing steels are specially recommended. In this work, experimental Fe-9Cr-xMo (x = 5, 7 and 9 wt. (%)) ingots were cast, forged and hot rolled before being tested in a naphthenic acid environment. Evolution of the mechanical properties with composition is presented. The precipitation and dissolution of phases were investigated with the help of Thermocalc and electron backscattered diffraction (EBSD).
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