Industries that rely on additive manufacturing of metallic parts, especially biomedical companies, require material science-based knowledge of how process parameters and methods affect the properties ...of manufactured elements, but such phenomena are incompletely understood. In this study, we investigated the influence of selective laser melting (SLM) process parameters and additional heat treatment on mechanical properties. The research included structural analysis of residual stress, microstructure, and scleronomic hardness in low-depth measurements. Tensile tests with specimen deformation analysis using digital image correlation (DIC) were performed as well. Experiment results showed it was possible to observe the porosity growth mechanism and its influence on the material strength. Specimens manufactured with 20% lower energy density had almost half the elongation, which was directly connected with the porosity growth during energy density reduction. Hot isostatic pressing (HIP) treatment allowed for a significant reduction of porosity and helped achieve properties similar to specimens manufactured using different levels of energy density.
The aim of the study is to analyse perforation processes in explosively-cladded Ti6Al4V-AA1050-AA2519 plates impacted by fragment-simulating projectiles at velocity 500–750 m/s. A high strength ...titanium alloy is the striking face and a ductile aluminium alloy is the underlying, backing layer. The explosive welding may be an optimal technique of bonding of these two dissimilar metals without affecting their mechanical properties in a composite armour plate. The experimental observations of the plates deformation and failure are completed by a FEM simulation and a SEM fractography to analyse behaviour of such a layered metallic composite under impact loadings.
The work describes the process of joining the explosive layered materials. It will be presented attempt analytical process of connecting the wave and its impact on the effects of combining explosive. ...The calculations will be chosen for the base materials AA2519 and Ti6Al4V. Verification tests will be through the execution and evaluation of metallographic section connections on the scanning microscope. It will be performed confirmatory testing tomography giving the spatial distribution of stresses. Article is complete summary of the results of analytical calculations and attempts to combine the practical effect of explosive laminate AA2519-Ti6Al4V.
The manuscript presents the results of butt joining of 3-millimeter-thick AlCu4Mg1 alloy sheets using the FSW (friction stir welding) and UWFSW (underwater friction stir welding) methods. The aim of ...the research is to verify the influence of the water environment on the FSW friction welding process. The article checked three sets of joint parameters. The parameters differed in tool rotation speed and feed rate. The same sets of parameters were used for the FSW and UWFSW fusion techniques. With the supplied devices, metallographic sections are cross-sectioned, and the power supplies are subjected to a light microscope. Microhardness tests and the influence of the heat-affected zone were carried out. A monotonic test was performed. A monotonic test is available, extended with a visual correlation test. The obtained cracked fracture surfaces were examined using a scanning microscope. An analysis of the microfractographic cracking process was carried out. The obtained results did not show any improvement in the strength properties of the obtained joints made using the UWFSW technique when using a scanning microscope.
The paper presents results of investigations of welding sheets of AA2519-Ti6Al4V, a difficult-to-joint components materials, produced by explosive welding with a thin technological interlayer of ...AA1050. The joining process leads to the formation of intermetalics in the vicinity of joint and generates significant residual stresses. In the next step the laminate was subjected to a heat treatment process in order to improve the mechanical properties by precipitation hardening. This treatment should not be carried out before welding because of negative influence on a ductility of the aluminum alloy. Material in this state was subjected to the tests of chemical composition, microstructure, and microhardness. A tensile test was carried out with accompanying strain analysis by the digital image correlation (DIC) method. Moreover, the residual stresses were determined which were measured by using two methods, the X-ray diffraction and the hole drilling. This approach made it possible to measure the residual stresses both in the plane parallel to the surface and in the cross section of the laminate.
The present paper aims to analyze the influence of process parameters (tool traverse speed and tool rotational speed) on the macrostructure, microhardness, and mechanical properties of dissimilar ...friction stir welded (FSW) butt joints. Nine combinations of FSW parameters welded joints of aluminum alloys 7020-T651 and 5083-H111 were characterized. Plates in 5 mm thickness were welded using the FSW method as dissimilar joints with three values of tool rotation parameters (400, 800, and 1200 rpm) and three welding speeds (100, 200, 300 mm/min). The macroscopic observations revealed various shapes of the stir zone and defects resulting from excess and insufficient heat input. Microfractographic analysis and tensile test results showed that the samples made with the FSW parameters of 800 rpm and 200 mm/min had the best strength properties: UTS = 303 MPa, YS = 157 MPa, and A = 11.6 %. Moreover, for all welds at welding speed 100 mm/min, the joint efficiency reached 95%.
This paper shows the three-point bending strength analysis of a composite material consisting of polyamide doped with chopped carbon fiber and reinforced with continuous carbon fiber produced by ...means of the material extrusion (MEX) additive manufacturing technique. For a comparison, two types of specimens were produced: unreinforced and continuous fiber-reinforced (CFR) with the use of carbon fiber. The specimens were fabricated in two orientations that assure the highest strength properties. Strength analysis was supplemented by additional digital image correlation (DIC) analysis that allowed for the identification of regions with maximum strain within the specimens. The utilization of an optical microscope enabled a fractographic examination of the fracture surfaces of the specimens. The results of this study demonstrated a beneficial effect of continuous carbon fiber reinforcement on both the stiffness and strength of the material, with an increase in flexural strength from 77.34 MPa for the unreinforced composite to 147.03 MPa for the composite reinforced with continuous carbon fiber.
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