Display omitted •Synthesis of heterostructure NiO-ZnO nanodisks.•Utilization of NiO-ZnO nanodisks as gas sensor.•Fabrication of high sensitive and low-concentration sulfur dioxide gas sensor based on NiO-ZnO nanodisks. This paper reports the synthesis and characterization of NiO-ZnO nanodisks synthesized through a facile hydrothermal method. The morphological characterizations confirmed the formation of well-defined nanodisks in high density with an average thickness of 60 ± 5 nm. The x-ray diffraction analysis confirmed the well incorporation of the NiO into the matrix of ZnO crystal and the average crystallite size for the NiO-ZnO nanodisks was found to be 39.71 nm. The compositional analysis revealed the formation of pure NiO-ZnO nanostructures. The synthesized NiO-ZnO nanodisks were used as electrode materials to fabricate Sulfur dioxide (SO2) gas sensors and the gas sensor response and recovery times were systematically analyzed with respect to the operating temperatures and the SO2 gas concentration. The observed sensor gas response, response time and recovery time of the fabricated NiO-ZnO nanodisks based gas sensor were 16.25, 52 s and 41 s, respectively, towards 20 ppm SO2 gas at an optimized temperature of 240 °C. Thus, it is believed that the NiO-ZnO nanodisks could be a promising candidate for the fabrication of efficient gas sensors towards toxic and hazardous gases.