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Advanced computational modelling of metallic wire-arc additive manufacturing [Elektronski vir]Kovšca, Dejan ...Wire-arc welding-based additive manufacturing (WAAM) is a 3D printing technology for production of near-net-shape parts with complex geometry. This printing technology enables to build up a required ... shape layer by layer with a deposition of a consumable welding wire, where the welding arc is a source of heat. Welding is usually performed by CNC-controlled robotic manipulator, which provides a controlled location of material layer adding. Because the process itself involves thermo-mechanically complex phenomena, Finite Element-based virtual models are commonly employed to optimize the process parameters. This paper presents advanced computational modelling of the WAAM of a tube. A thermo-mechanical numerical model of the process is calibrated against experimental data, measured as temperature variation at the acquisition point. The virtual modelling starts with a preparation of the tube geometry in CAD software, where the geometry of the single-layer cross-section is assumed. The geometry is then exported to a G-code format data file and used to control robotic manipulator motion. On the other side, the code serves as an input to in-house developed code for automatic FEs activation in the simulation of the material layer-adding process. The time of activation of the finite elements (FEs) is directly related to the material deposition rate. The activation of the FEs is followed by a heat source, modeled with a double ellipsoidal power density distribution. The thermo-mechanical problem was solved as uncoupled to speed-up computation.Source: 24th International Conference on Material Forming, Liège, Belgium, 14 - 16 April, 2021 [Elektronski vir] : ESAFORM 2021 (Str. 1-11)Type of material - conference contributionPublish date - 2021Language - englishCOBISS.SI-ID - 63316227
Author
Kovšca, Dejan |
Starman, Bojan, 1985- |
Ščetinec, Aljaž |
Klobčar, Damjan |
Mole, Nikolaj
Topics
oblikovno obločno navarjanje z žico |
večkratno navarjanje |
računalniška simulacija |
termo-mehanski numerični model |
wire-arc additive manufacturing |
multi-pass welding |
computer simulation |
thermo-mechanical numerical model |
finite element method
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Database name | Field | Year |
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Links to authors' personal bibliographies | Links to information on researchers in the SICRIS system |
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Kovšca, Dejan | 56288 |
Starman, Bojan, 1985- | 33274 |
Ščetinec, Aljaž | 53506 |
Klobčar, Damjan | 20441 |
Mole, Nikolaj | 08719 |
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