The 2020 plasma catalysis roadmap Bogaerts, Annemie; Tu, Xin; Whitehead, J Christopher ...
Journal of physics. D, Applied physics,
10/2020, Volume:
53, Issue:
44
Journal Article
Peer reviewed
Open access
Plasma catalysis is gaining increasing interest for various gas conversion applications, such as CO2 conversion into value-added chemicals and fuels, CH4 activation into hydrogen, higher hydrocarbons ...or oxygenates, and NH3 synthesis. Other applications are already more established, such as for air pollution control, e.g. volatile organic compound remediation, particulate matter and NOx removal. In addition, plasma is also very promising for catalyst synthesis and treatment. Plasma catalysis clearly has benefits over 'conventional' catalysis, as outlined in the Introduction. However, a better insight into the underlying physical and chemical processes is crucial. This can be obtained by experiments applying diagnostics, studying both the chemical processes at the catalyst surface and the physicochemical mechanisms of plasma-catalyst interactions, as well as by computer modeling. The key challenge is to design cost-effective, highly active and stable catalysts tailored to the plasma environment. Therefore, insight from thermal catalysis as well as electro- and photocatalysis is crucial. All these aspects are covered in this Roadmap paper, written by specialists in their field, presenting the state-of-the-art, the current and future challenges, as well as the advances in science and technology needed to meet these challenges.
Cold atmospheric-pressure plasma (CAP) is a relatively new method being investigated for antimicrobial activity. However, the exact mode of action is still being explored. Here we report that CAP ...efficacy is directly correlated to bacterial cell wall thickness in several species. Biofilms of Gram positive Bacillus subtilis, possessing a 55.4 nm cell wall, showed the highest resistance to CAP, with less than one log
reduction after 10 min treatment. In contrast, biofilms of Gram negative Pseudomonas aeruginosa, possessing only a 2.4 nm cell wall, were almost completely eradicated using the same treatment conditions. Planktonic cultures of Gram negative Pseudomonas libanensis also had a higher log
reduction than Gram positive Staphylococcus epidermidis. Mixed species biofilms of P. aeruginosa and S. epidermidis showed a similar trend of Gram positive bacteria being more resistant to CAP treatment. However, when grown in co-culture, Gram negative P. aeruginosa was more resistant to CAP overall than as a mono-species biofilm. Emission spectra indicated OH and O, capable of structural cell wall bond breakage, were present in the plasma. This study indicates that cell wall thickness correlates with CAP inactivation times of bacteria, but cell membranes and biofilm matrix are also likely to play a role.
Plasma catalysis has drawn attention from the plasma and chemical engineering communities in the past few decades as a possible alternative to the long-established Haber–Bosch process for ammonia ...production. The highly reactive electrons, ions, atoms, and radicals in the plasma significantly enhance the chemical kinetics, allowing ammonia to be produced at room temperature and atmospheric pressure. However, despite the promise of plasma catalysis, its performance is still well short of that of the Haber–Bosch process. This is at least in part due to the lack of understanding of the complex mechanisms underlying the plasma–catalyst interactions. Gaining such an understanding is a prerequisite for exploiting the potential of plasma catalysis for ammonia production. In this perspective, we discuss possible benefits and synergies of the combination of plasma and catalyst. The different regimes of plasma discharges and plasma reactor configurations are introduced and their characteristics in ammonia synthesis are compared. Based on detailed kinetic modeling work, practical ideas and suggestions to improve the energy efficiency and yield of ammonia production are presented, setting future research directions in plasma catalysis for efficient ammonia production.
The state-of-the-art on arc welding research is considered, with unresolved questions and future directions highlighted. Both diagnostics and modelling are discussed. The focus is on the arc plasma, ...and its interactions with the electrode and workpiece, in tungsten–inert-gas and metal–inert-gas welding. Areas in which the need for further work is identified include development of techniques to measure current density distributions, calculation of the distribution of different gasses in the arc plasma (for example vapours of different metallic elements when welding alloys), computational methods for modelling metal transfer, and treatments of the sheath regions. It is shown that a thorough understanding of the arc is important in welding research and development. For example, reliable calculation of the heat flux to the workpiece requires the interactions between the arc and electrodes to be considered. Computational models of welding that take into account these interactions can already predict the shape and depth of the weld pool. Extensions of these methods would enable the determination of important properties of the welded metal, such as microstructure, residual stress and distortion, raising the possibility of the development of a “virtual manufacturing” capability.
Ammonia synthesis by plasma catalysis has emerged as an alternative process for decoupling nitrogen fixation from fossil fuels. Plasma activation can potentially circumvent the limitations of ...conventional thermocatalytic ammonia synthesis; however, the contribution of different reaction mechanisms to the production of ammonia at the catalyst surface remains unclear. Here, we identify the reaction intermediates adsorbed on γ-Al2O3-supported Ni and Fe catalysts during plasma-activated ammonia synthesis under various temperatures and reactor configurations using FTIR spectroscopy, steady-state flow reactor experiments, and computational kinetic modeling. Ammonia yield can be influenced by plasma-derived intermediates and their interactions with catalyst surfaces, which lead to different reaction pathways: Ni/γ-Al2O3 enhances plasma-promoted NH3 production and favors surface-adsorbed NH x species, while Fe/γ-Al2O3 shows the presence of N2H y and a lower overall concentration of N-containing adsorbates. Plasma–catalyst interactions are probed to reveal that elevated temperature and plasma irradiation of the surfaces promote NH3 desorption. The direct evidence of catalytic surface reactions occurring during a plasma-activated process provides mechanistic insight into plasma-activated ammonia synthesis.
Pseudomonas aeruginosa is an important opportunistic pathogen displaying high antibiotic resistance. Its resistance is in part due to its outstanding ability to form biofilms on a range of biotic and ...abiotic surfaces leading to difficult-to-treat, often long-term infections. Cold atmospheric plasma (CAP) is a new, promising antibacterial treatment to combat antibiotic-resistant bacteria. Plasma is ionized gas that has antibacterial properties through the generation of a mix of reactive oxygen and nitrogen species (RONS), excited molecules, charged particles and UV photons. Our results show the efficient removal of P. aeruginosa biofilms using a plasma jet (kINPen med), with no viable cells detected after 5 min treatment and no attached biofilm cells visible with confocal microscopy after 10 min plasma treatment. Because of its multi-factorial action, it is widely presumed that the development of bacterial resistance to plasma is unlikely. However, our results indicate that a short plasma treatment (3 min) may lead to the emergence of a small number of surviving cells exhibiting enhanced resistance to subsequent plasma exposure. Interestingly, these cells also exhibited a higher degree of resistance to hydrogen peroxide. Whole genome comparison between surviving cells and control cells revealed 10 distinct polymorphic regions, including four belonging to the redox active, antibiotic pigment phenazine. Subsequently, the interaction between phenazine production and CAP resistance was demonstrated in biofilms of transposon mutants disrupted in different phenazine pathway genes which exhibited significantly altered sensitivity to CAP.
Adverse environmental conditions at planting, such as cold temperature or water limitation, can lead to a reduced level of seed germination and plant establishment for cotton. Cold ...atmospheric-pressure plasma (CAP) treatment of cotton seeds prior to planting may help alleviate this problem. CAP is ionised gas that has a range of biological activities due to the formation of a mix of reactive oxygen and nitrogen species (RONS), excited molecules, charged particles and UV photons. Our results show that a 27 minutes CAP treatment using air can significantly increase water absorption of the seed, and improve warm germination, metabolic chill test germination and chilling tolerance in cotton. We also observe that the beneficial effect of CAP treatment is long-lasting and stable as improved germination activity is still seen when treatment occurs 4 months before germination testing, suggesting that future large-scale industrial seed plasma treatments may still be effectively applied well (months) before the seed planting. We conclude that CAP treatment is a promising new tool for use in the cotton industry that has the potential to significantly improve plant establishment in a wider range of environmental conditions.
Hydrogen Plasma Processing of Iron Ore Sabat, Kali Charan; Murphy, Anthony B.
Metallurgical and materials transactions. B, Process metallurgy and materials processing science,
06/2017, Volume:
48, Issue:
3
Journal Article
Peer reviewed
Iron is currently produced by carbothermic reduction of oxide ores. This is a multiple-stage process that requires large-scale equipment and high capital investment, and produces large amounts of CO
...2
. An alternative to carbothermic reduction is reduction using a hydrogen plasma, which comprises vibrationally excited molecular, atomic, and ionic states of hydrogen, all of which can reduce iron oxides, even at low temperatures. Besides the thermodynamic and kinetic advantages of a hydrogen plasma, the byproduct of the reaction is water, which does not pose any environmental problems. A review of the theory and practice of iron ore reduction using a hydrogen plasma is presented. The thermodynamic and kinetic aspects are considered, with molecular, atomic and ionic hydrogen considered separately. The importance of vibrationally excited hydrogen molecules in overcoming the activation energy barriers, and in transferring energy to the iron oxide, is emphasized. Both thermal and nonthermal plasmas are considered. The thermophysical properties of hydrogen and argon–hydrogen plasmas are discussed, and their influence on the constriction and flow in the of arc plasmas is considered. The published R&D on hydrogen plasma reduction of iron oxide is reviewed, with both the reduction of molten iron ore and in-flight reduction of iron ore particles being considered. Finally, the technical and economic feasibility of the process are discussed. It is shown that hydrogen plasma processing requires less energy than carbothermic reduction, mainly because pelletization, sintering, and cokemaking are not required. Moreover, the formation of the greenhouse gas CO
2
as a byproduct is avoided. In-flight reduction has the potential for a throughput at least equivalent to the blast furnace process. It is concluded that hydrogen plasma reduction of iron ore is a potentially attractive alternative to standard methods.
Cold atmospheric plasma has recently emerged as a simple, low-cost and efficient physical method for inducing significant biological responses in seeds and plants without the use of traditional, ...potentially environmentally-hazardous chemicals, fungicides or hormones. While the beneficial effects of plasma treatment on seed germination, disease resistance and agricultural output have been reported, the mechanisms that underpin the observed biological responses are yet to be fully described. This study employs Fourier Transform Infrared (FTIR) spectroscopy and emission spectroscopy to capture chemical interactions between plasmas and seed surfaces with the aim to provide a more comprehensive account of plasma-seed interactions. FTIR spectroscopy of the seed surface confirms plasma-induced chemical etching of the surface. The etching facilitates permeation of water into the seed, which is confirmed by water uptake measurements. FTIR of exhaust and emission spectra of discharges show oxygen-containing species known for their ability to stimulate biochemical processes and deactivate pathogenic microorganisms. In addition, water gas, CO
, CO and molecules containing -C(CH
)
- moieties observed in FTIR spectra of the exhaust gas during plasma treatment may be partly responsible for the plasma chemical etching of seed surface through oxidizing the organic components of the seed coat.
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