Magnetic field mapping is a fundamental magnetic measurement method that typically uses Hall and NMR sensors. In magnet measurement facilities, such systems are likely used in various configurations ...suitable for a specific task at hand. To address this diversity, the authors developed a flexible field mapping system capable of being configured and tailored to each particular measurement case. The system needs to address the variability introduced by differences in sensors and their readout systems, probe positioning systems, power supply systems, and required mapping geometry (mapping space and grid, measurement steps and sequences). Although the discussed field mapping systems range from a self-propelled multi-sensor mapper of a large detector magnet to a single 3D Hall sensor system to scan a small permanent magnet, they were all built with the same core mapping system. The variability present in field mapping systems, the measurement system architecture addressing this variability, as well as examples of several field mapping systems built in this architecture are presented.
Cryo-assemblies with the Nb 3 Sn MQXFA low-beta quadrupoles for the High Luminosity LHC (HL-LHC) upgrade will be tested at Fermilab's magnet test facility. A total of 10 cryo-assemblies will be ...delivered to CERN within the US HL-LHC Accelerator Upgrade Project (AUP). The horizontal test stand at Fermilab already has been used for testing the existing LHC inner-triplet quadrupoles, but the stand and corresponding electrical and cryogenic sub-systems were not operational for more than a decade. In order to restore the test stand functions and meet the design and test requirements for the HL-LHC magnets, the existing horizontal test facility at Fermilab underwent a significant refurbishment of the cryogenic and mechanical components. Most of the upgrades were completed and verified during so called zero-magnet test by late 2020, and then final commissioning of the upgraded horizontal test stand was completed during the first cryo-assembly test in 2023. These tests verified the major cryo-mechanical installations, as well as the basic test stand operations, including controlled cooldown and operation at 1.9 K, magnet protection and process controls. Overview of the Fermilab's horizontal test facility upgrade and commissioning of these upgrades are presented in this paper.
The Mu2e field mapping system is designed to produce high accuracy field maps of the detector solenoid used in the experiment. The data acquisition system is mobile and uses a self-propelled mapper ...with rotating arms equipped with 3D Hall probes. The measurements require not only accurate magnetic field readouts, but also accurate locations of all Hall probes while measuring data. The latter is accomplished by using the laser tracker to measure positions of several retroreflectors on the field mapper during data acquisition. The measurement process requires scanning the whole space inside the large solenoid and takes many hours to complete, which necessitates its full automation. The automation software includes control of the mapper, readout of Hall and NMR probes and control of a laser tracker, including prediction of retroreflector positions and execution of quality control checks. The software architecture and data acquisition hardware of the field mapping system are described, with special attention given to control of the laser tracker and its integration with the rest of the system.
Accelerator magnet test facilities frequently need to measure different magnets on differently equipped test stands and with different instrumentation. Designing a modular and highly reusable system ...that combines flexibility built-in at the architectural level as well as on the component level addresses this need. Specification of the backbone of the system, with the interfaces and dataflow for software components and core hardware modules, serves as a basis for building such a system. The design process and implementation of an extensible magnetic measurement data acquisition and control system are described, including techniques for maximizing the reuse of software. The discussion is supported by showing the application of this methodology to constructing two dissimilar systems for rotating coil measurements, both based on the same architecture and sharing core hardware modules and many software components. The first system is for production testing 10 m long cryo-assemblies containing two MQXFA quadrupole magnets for the high-luminosity upgrade of the Large Hadron Collider and the second for testing IQC conventional quadrupole magnets in support of the accelerator system at Fermilab.
A quench detection system was developed for protecting and monitoring the superconducting (SC) solenoids for the Muon-to-Electron Conversion Experiment (Mu2e) at Fermilab. The quench system was ...designed for a high level of dependability and long-term continuous operation. It is based on three tiers: Tier-1, FPGA-based Digital Quench Detection (DQD); Tier-2, Analog Quench Detection (AQD); and Tier-3, the quench controls and data management system. The Tier-1 and Tier-2 systems are completely independent and fully redundant. The Tier-3 system is based on National Instruments (NI) cRIO and provides the user interface for quench controls and data management. It is independent from Tiers 1 & 2. The DQD provides both quench detection and quench characterization (monitoring) capability. Both DQD and AQD have built-in high voltage isolation and user programmable gains and attenuations. The DQD and AQD also includes user configured current dependent thresholding and validation times. A 1 st article of the three-tier system was fully implemented on the new Fermilab magnet test stand for the HL-LHC Accelerator Upgrade Project (AUP). It successfully provided quench protection and monitoring (QPM) for a cold superconducting bus test in November 2020. The Mu2e quench detection design has since been implemented for production testing of the AUP magnets. A detailed description of the system along with results from the AUP superconducting bus test will be presented.
LQXFA/B production series cryogenic assemblies are being built for the LHC upgrade by the HL-LHC Accelerator Upgrade Project (AUP). These contain a pair of MQXFA quadrupole magnets combined as a cold ...mass within a vacuum vessel, and are to be installed in the IR regions of the LHC. The LQXFA/B are being tested at 1.9 K to assess alignment and magnetic performance at Fermilab's horizontal test facility. The ∼10 m long assembly must meet stringent specifications for quadrupole strength and harmonic field integrals determination, magnetic axis location, and for variations in axis position and local field profiles. A multi-probe, PCB-based rotating coil and a Single Stretched Wire system are employed for these measurements. To accurately determine rotating coil location and angles within the cold mass, a laser tracker is utilized to record multiple targets at one end of the probe. This paper describes the measurements, probes/equipment, and techniques used to perform the necessary characterization of the cold mass.
EMMA is a framework designed to create a family of configurable software systems, with emphasis on extensibility and flexibility. It is based on a loosely coupled, event driven architecture. The EMMA ...framework has been built upon the premise of composing software systems from independent components. It opens up opportunities for reuse of components and their functionality and composing them together in many different ways. It provides the developer of test and measurement applications with a lightweight alternative to microservices, while sharing their various advantages, including composability, loose coupling, encapsulation, and reuse.
The Fermilab Mu2e experiment has been developed to search for evidence of charged lepton flavor violation through the direct conversion of muons into electrons. The transport solenoid is an s-shaped ...magnet that guides the muons from the source to the stopping target. It consists of 52 superconducting coils arranged in 27 coil modules. A full-size prototype coil module, with all the features of a typical module of the full assembly, was successfully manufactured by a collaboration between INFN-Genoa and Fermilab. The prototype contains two coils that can be powered independently. To validate the design, the magnet went through an extensive test campaign. Warm tests included magnetic measurements with a vibrating stretched wire and electrical and dimensional checks. The cold performance was evaluated by a series of power tests and temperature dependence and minimum quench energy studies.
A new software system to test accelerator magnets has been developed at Fermilab. The magnetic measurement technique involved employs a single stretched wire to measure alignment parameters and ...magnetic field strength. The software for the system is built on top of a flexible component-based framework, which allows for easy reconfiguration and runtime modification. Various user interface, data acquisition, analysis, and data persistence components can be configured to form different measurement systems that are tailored to specific requirements (e.g., involving magnet type or test stand). The system can also be configured with various measurement sequences or tests, each of them controlled by a dedicated script. It is capable of working interactively as well as executing a pre-selected sequence of tests. Each test can be parameterized to fit the specific magnet type or test stand requirements. The system has been designed with portability in mind and is capable of working on various platforms, such as Linux, Solaris, and Windows. It can be configured to use a local data acquisition subsystem or a remote data acquisition computer, such as a VME processor running VxWorks. All hardware-oriented components have been developed with a simulation option that allows for running and testing measurements in the absence of data acquisition hardware
A superconducting quadrupole magnet with splittable yoke has been designed for use in ILC Main Linac (ML) cryomodules. The splittable yoke allows assembly around the beam pipe, to avoid potential ...contamination of the superconducting RF cavities. The magnet is cooled by conduction and covers the full range of required ML field gradients. A critical requirement is stability of the magnetic center, at the level of 5 μm, for a 20% variation of the operating field. We report here the results of thermal, quench, and magnetic performance tests of a prototype splittable quadrupole, that were made up to the maximum design operating gradient in a conduction-cooled test cryostat.