A 1.0wt.% graphene reinforced aluminum 6061 (Al6061) composite was synthesized to investigate the effects of graphene dispersion by ball milling technique. The Al6061 powder and graphene were ball ...milled at different milling times. The composites were then synthesized by hot compaction in the semi-solid regime of the Al6061. A three point bending test was performed to characterize the mechanical properties of the composite. The ball milled powder and the fracture surfaces of the composites were analyzed using the scanning electron microscopy. A maximum enhancement of 47% in flexural strength was observed when compared with the reference Al6061 processed at the same condition.
In recent years, both industrial and academic world are focussing their attention toward the development of sustainable composites, reinforced with natural fibres. In particular, among the natural ...fibres (i.e. animal, vegetable or mineral) that can be used as reinforcement, the basalt ones represent the most interesting for their properties. The aim of this review is to illustrate the results of research on this topical subject. In the introduction, mechanical, thermal and chemical properties of basalt fibre have been reviewed. Moreover, its main manufacturing technologies have been described. Then, the effect of using this mineral fibre as reinforcement of different matrices as polymer (both thermoplastic and thermoset), metal and concrete has been presented. Furthermore, an overview on the application of this fibre in biodegradable matrix composites and in hybrid composites has been provided. Finally, the studies on the industrial applications of basalt fibre reinforced composites have been reviewed.
In the present investigation, the influence of B4C on the mechanical and Tribological behavior of Al 7075 composites is identified. Al 7075 particle reinforced composites were produced through ...casting, K2TiF6 added as the flux, to overcome the wetting problem between B4C and liquid aluminium metal. The aluminium B4C composites thus produced were subsequently subjected to T6 heat treatment. The samples of Al 7075 composites were tested for hardness, tensile, compression, flexural strengths and wear behavior. The test results showed increasing hardness of composites compared with the base alloy because of the presence of the increased ceramic phase. The wear resistance of the composites increased with increasing content of B4C particles, and the wear rate was significantly less for the composite material compared to the matrix alloy. A mechanically mixed layer containing oxygen and iron was observed on the surface, and this acted as an effective insulation layer preventing metal to metal contact. The coefficient of friction decreased with increased B4C content and reached its minimum at 10vol% B4C.
This work investigates 7075 aluminium alloy–graphite composites for its tribological and mechanical behaviour under dry sliding conditions. The conventional liquid casting technique was used for the ...fabrication of composite material and subjected to T6 heat treatment. The reinforcement content was chosen as 5, 10, 15 and 20wt.% of graphite to identify its potential for self-lubricating property under dry sliding conditions. Wear tests were conducted by using pin on disc apparatus to evaluate the tribological behaviour of the composite and to determine the optimum content of graphite for its minimum wear rate. The wear rate decreases with addition of graphite content and reaches its minimum at 5wt.% graphite. The wear mass loss was found to decrease with increasing sliding distance. The average coefficient of friction decreases with addition of graphite content and was found to be minimum at 5wt.% graphite. The mechanical properties of the composites and base alloy were tested. The mechanical properties decrease with increasing graphite content as compared to base alloy. The worn surfaces were examined through SEM. The presence of 5wt.% graphite in the composites can exhibit superior wear property as compared to base alloy.
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•Harmonic and lamellar heterostructured TiB2/6061Al composites were successfully fabricated.•The deformation incompatibility in heterostructured composite results in high dislocation ...density.•Hetero-deformation and high-density dislocations contribute to the enhancement of strength.•Coarse-grain zones in heterostructured composites effectively alleviate the strain concentration.
Overcoming the trade-off between strength and ductility remains a critical challenge for Al matrix composites. Here, TiB2/6061Al composites with harmonic and lamellar heterostructures were fabricated via hot press sintering by altering the size of Al powders. The discontinuous dynamic recrystallization (DDRX) and DRX take place, with DDRX being particularly promoted by the presence of fine grains around coarse grains. The activated slip systems of the grains with similar orientations are nearly identical during tension, while those of the randomly orientated grains vary significantly. Geometrically necessary dislocations form in fine grains due to their limited deformation compatibility, and also in the boundaries between fine and coarse grains. The heterostructured composite exhibits a superior strength-ductility synergy compared to the homogeneous composite, attributed to the hetero-deformation induced strengthening and dislocation strengthening. Strain concentrates in fine-grain zones with TiB2 particles, while the strain concentration is alleviated in coarse-grain zones, contributing to a high elongation.
Efforts to use microwaves in material processing are gradually increasing. However, the phenomena associated with the processing are less understood; popular mechanisms such as dipolar heating and ...conduction heating have been mostly explored. The current paper reviews most of the significant phenomena that cause heating during microwave–material interaction and heat transfer during microwave energy absorption in materials. Mechanisms involved during interaction of microwave with characteristically different materials – metals, non-metals and composites (metal matrix composites, ceramic matrix composites and polymer matrix composites) have been discussed using suitable illustrations. It was observed that while microwave heating of metal based materials is due to the magnetic field based loss effects, dipolar loss and conduction loss are the phenomena associated with the electric field effects in microwave heating of non-metals. Challenges in processing of advanced materials, particularly composites have been identified from the available literature; further research directions with possible benefits have been highlighted.
Present investigation is concerned with the free vibration analysis of functionally graded material (FGM) beams subjected to different sets of boundary conditions. The analysis is based on the ...classical and first order shear deformation beam theories. Material properties of the beam vary continuously in the thickness direction according to the power-law exponent form. Trial functions denoting the displacement components of the cross-sections of the beam are expressed in simple algebraic polynomial forms. The governing equations are obtained by means of Rayleigh–Ritz method. The objective is to study the effects of constituent volume fractions, slenderness ratios and the beam theories on the natural frequencies. To validate the present analysis, comparison studies are also carried out with the available results from the existing literature.
Carbon nanotubes reinforced pure Al (CNT/Al) composites were produced by ball-milling and powder metallurgy. Microstructure and its evolution of the mixture powders and the fabricated composites were ...examined and the mechanical properties of the composites were tested. It was indicated that the CNTs were gradually dispersed into the Al matrix as ball-milling time increased and achieved a uniform dispersion after 6h ball-milling. Further increasing the ball-milling time to 8–12h resulted in serious damage to the CNTs. The tensile tests showed that as the ball-milling time increased, the tensile and yield strengths of the composites increased, while the elongation increased first and then decreased. The strengthening of CNTs increased significantly as the ball-milling time increased to 6h, and then decreased when further increasing the ball-milling time. The yield strength of the composite with 6h ball-milling increased by 42.3% compared with the matrix.
The thermal expansion response of multi-walled carbon nanotube (MWCNT) reinforced Al matrix composites was employed to discuss the improvement of the load transfer at the interface between the MWCNTs ...and the Al matrix. An aluminum carbide (Al4C3) nanostructure at the end of the MWCNTs, incorporated in the Al matrix, was produced by appropriate heat-treatment. The stress contrast around the Al4C3 observed in the high-resolution transmission electron microscopy (HRTEM) image revealed the evidence of a trace of friction, which would lead to the enhancement of the anchor effect from the Al matrix. This anchor effect of Al4C3 may hinder the local interfacial slippage and constrain the deformation of the Al matrix. As a result, the thermal expansion behavior became linear and reversible under cyclic thermal load. It is concluded that the formation of Al4C3 could effectively enhance the load transfer in MWCNT/Al composites. The yield strength of MWCNT/Al composites was substantially increased under the appropriate quantity of Al4C3 produced at the MWCNT-Al interface by precisely controlled heat-treatment.
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Titanium metal matrix composites: An overview Hayat, Muhammad D.; Singh, Harshpreet; He, Zhen ...
Composites. Part A, Applied science and manufacturing,
06/2019, Letnik:
121
Journal Article
Recenzirano
Titanium matrix composites (TMCs) offer high specific strength and stiffness compared with steel and nickel-base materials. High-temperature TMCs can offer up to 50% weight reduction relative to ...monolithic superalloys while maintaining equivalent strength and stiffness in jet engine propulsion systems. Regardless of the reinforcements are continuous fibres or discontinuous particulates, the unique properties of TMCs have thrust them to the forefront of extensive research and development programmes around the world. Even though TMCs are one of the most studied and sought-after material systems, useful information about their properties, fabrication methods and design is scattered in the literature. This review covers important research work that has led to the advances in TMCs material systems. It also provides comprehensive details about common reinforcements, manufacturing processes, and reviews static and dynamic properties of some common TMCs. The review also presents common industrial applications of TMCs and highlights the promising outlook of TMCs.