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•Efficient microreactor method was developed for preparing cefazolin with a low impurity content.•The DFT mechanism and CFD studies revealed the influencing factors of polymer ...impurity formation.•Cefazolin was prepared on a large scale (200 kg) in a membrane dispersion microreactor system.
Cefazolin is crucial in the field of healthcare because of its efficacy against bacterial diseases, but trace amounts of polymer impurities produced during synthesis may cause severe allergic reactions. In this work, an efficient system based on a membrane dispersion microreactor was designed for scalable cefazolin production with a high yield and low impurity content. At a production scale of 200 kg, the yield could reach 90 %, and the polymer impurity content could reach <0.008 %. Density functional theory calculations were used to investigate the formation mechanisms of the polymer impurities. The results revealed that the activation energy of cefazolin ring-opening and substitution reactions decreased by 22.4 kJ/mol and 6.4 kJ/mol respectively under alkaline conditions, resulting in increased polymer content. Computational fluid dynamics simulation indicates that the organic base in the substrate can be rapidly dispersed in the membrane dispersion microreactor, thus avoiding excessive local base concentration. In conclusion, the development of a membrane dispersion microreactor system offers a scalable and efficient method for cefazolin production with significantly lower polymer impurity content, thereby addressing a critical challenge in antibiotic synthesis and ensuring safer and more reliable healthcare applications.
Covalent organic frameworks (COFs) are promising candidates as heterogeneous photocatalysts because of their porosity and tunable light absorption. The photostability and charge separation of COFs ...are highly important to improve the efficiency of photocatalytic transformation. In this work, a fully conjugated donor–acceptor COF is constructed with a benzothiadiazole unit, which exhibits high stability and enhanced charge separation. The prepared COF can efficaciously produce superoxide radical anions under air and visible light, which mediate the photocatalytic oxidative amine coupling and cyclization of thioamide to 1,2,4-thiadiazole in moderate to high yield and high recyclability (18 examples). This study demonstrates the great capacity of fully conjugated COFs with a D–A structure for light-driven organic synthesis.
Value-added chemicals, fuels, and pharmaceuticals synthesized by organic transformation from raw materials via catalytic techniques have attracted enormous attention in the past few decades. ...Heterogeneous catalysts with high stability, long cycling life, good environmental-friendliness, and economic efficiency are greatly desired to accomplish the catalytic organic transformations. With the advantages of reversible Ce3+/Ce4+ redox pairs, tailorable oxygen vacancies, and surface acid–base properties, ceria-based catalysts have been actively investigated in the fields of catalytic organic synthesis. In this Review, we summarize the fundamentals and latest applications of ceria-based heterogeneous catalysts for organic transformations via thermocatalytic and photocatalytic routes. The fabricating approaches of various ceria and ceria-based catalysts and their structure/composition–activity relationship are discussed and prospected. The advanced characterization techniques and theoretical methods for reaction mechanism studies over CeO2-based catalysts are summarized and discussed. This comprehensive Review provides a basic understanding of the structure–performance relationships of ceria-based catalysts for organic synthesis. In addition, it also provides some insights and outlooks in the design and research direction in the ceria-based catalysts with better performance.
In this work, the biofuel target compound 2-ethyl-5,5-dimethylcyclopenta-1,3-diene (1) and its exo isomers (9a and 9b), were successfully synthesized via two different pathways from the common ...intermediate 4,4-dimethylcyclopent-2-ene-1-one (2). The first pathway produced the endocyclic product as a pure isomer via a triflate intermediate obtained from the ketone 2 in 60% yield, followed by copper catalyzed coupling with ethyl magnesium bromide in 63% yield. The second pathway employed a Grignard reaction with ketone 2, which generated an alcohol that was immediately subjected to mild acid catalyzed elimination upon workup of the previous step to yield a primarily a mixture of exo diastereomers 9a and 9b in 77% yield. These targets had their fuel properties characterized in a separate study.
Carbon-based materials are widely employed as metal-free catalysts or supports in catalysis, energy, and ecological applications because of their interesting properties. Generally, their high surface ...areas, size, shape, porosity, and the possibility of incorporating additional moieties through chemical functional designs are believed to be essential for enriching the catalytic activity of carbon-containing materials. Lately, the new field of single-atom catalysts (SACs) has emerged as the finest alternative for not only homogeneous but also heterogeneous catalysts used in various kinds of catalytic applications. Among a variety of SACs, carbon-based SACs are widely investigated catalysts because of their extraordinary features such as tunable morphologies, ordered porosity, and effortless immobilization through various metals (noble and non-noble), making them highly efficient single-atom catalysts for numerous important catalytic applications. Herein, we intend to report on the progress achieved in researching carbon-based single-atom catalysts, including primarily metals such as Co, Cu, Zn, Pd, Ni, Pt, among others, embedded in carbon matrices and applied to applications in organic catalysis, photocatalysis, and electrocatalysis. It is important to point out that the main focus of this Review is directed to the activity and applications of single-atom catalysts, which are discussed in detail; thus, characterization and rationalization are excluded. Finally, we provide a future perspective on the development and progress made on a carbon-based single metal atom for catalysis.
An unprecedented efficient protocol is developed for the oxidative cleavage of C≡C bonds in alkynes to produce structure-diverse esters using heterogeneous cobalt nanoparticles as catalyst with ...molecular oxygen as the oxidant. A diverse set of mono- and multisubstituted aromatic and aliphatic alkynes can be effectively cleaved and converted into the corresponding esters. Characterization analysis and control experiments indicate high surface area and pore volume, as well as nanostructured nitrogen-doped graphene-layer coated cobalt nanoparticles are possibly responsible for excellent catalytic activity. Mechanistic studies reveal that ketones derived from alkynes under oxidative conditions are formed as intermediates, which subsequently are converted to esters through a tandem sequential process. The catalyst can be recycled up to five times without significant loss of activity.
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•Esterification of alkynes via oxidative cleavage of C≡C bonds•Heterogeneous cobalt nanoparticles as catalyst and oxygen as oxidant•Excellent functional group compatibility, facile scalability, and a broad substrate scope•A significant advancement in developing heterogeneous catalyst for unsaturated hydrocarbons
Organic synthesis; Interface science
In the past decades, the physicochemical properties of electron donor–acceptor, EDA, complexes (also called charge-transfer, CT, complexes) have been extensively studied, although their synthetic ...applications have been somewhat limited. However, in recent years, this scenario has started to change as an increasing number of examples have been reported. In this regard, this review aims to present and discuss the main aspects associated with the physicochemical properties of these complexes and a selection of synthetic photochemical applications in organic chemistry.
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•Molecular oxygen activation via energy and charge transfer processes is summarized.•Molecular oxygen activation pathway analysis and reactive oxygen detection methods are ...introduced.•Application of activated molecular oxygen in oxidation reactions is reviewed.
Molecular oxygen is the greenest potential oxidant, but its spin-forbidden nature limits its activation and application. The use of photocatalysis technology to activate molecular oxygen into reactive oxygen species (ROS) is a feasible strategy for initiating molecular oxygen activation performance from the activation methods of energy transfer process and charge transfer process, such as improving the efficiency of inter-system crossing, reducing non-radiative decay, and enhancing molecular oxygen adsorption and charge separation efficiency. New perspectives on the analysis of molecular oxygen activation pathways and the detection methods of ROS are introduced. In addition, the application of activated molecular oxygen in some oxidative reactions including degradation of organic pollutants, organic synthesis and photodynamic therapy of tumors are summarized. Finally, conclusions and challenges are briefly presented.
Thiamine (VB1) has been proved to be a powerful biocatalyst for various organic transformations. VB1 offers several unique advantages, such as economical, non‐toxic, stable and water soluble. ...Excellent outcomes have been achieved in synthetic applications using VB1 as a catalyst. This review summarizes recent developments in the field of VB1 biocatalysis, allowing the construction of various biologically active heterocyclic scaffolds.