In the current design and verification processes of insulation structures for high-voltage oil-immersed capacitors, there is a heavy reliance on electric field simulation calculations using idealized ...models that lack empirical validation of spatial electric fields. This study employs the Kerr electro-optic effect to establish a non-contact optical remote sensing system for measuring the spatial electric field distribution in the insulating liquid dielectric (benzyltoluene) between the capacitor’s element and the case under various temperatures and main insulation distances. The findings reveal that the measured spatial electric field stress can be up to 15% higher than the simulated values. The electric field stress measured in the Y1 direction (up toward the capacitor top) is comparable to that measured in the Y2 direction (down toward the capacitor end). Furthermore, when varying the main insulation distance, the electric field stress consistently shows a negative correlation with increasing measurement distance. Specifically, at a main insulation distance of 1.5 mm, the electric field stress is 1.81 times that at 5.5 mm. As the temperature rises, the spatial electric field stress increases gradually, and the electric field distribution becomes more uneven at higher temperatures. At 80 °C, the field stress is approximately 1.57 times that at 20 °C, with the measured field stress at 80 °C being 19% higher than the simulated value. Finally, this paper undertakes a comprehensive theoretical analysis and experimental validation to elucidate the discrepancies between simulated and measured spatial electric fields. Leveraging these insights, it proposes advanced optimization strategies for the insulation structures of capacitor elements. The outcomes of this study furnish substantial technical and theoretical support, significantly enhancing the design, verification, and optimization processes for insulation in oil-immersed capacitors.
The Resistive-Capacitive (RC) model has been widely adopted for analysis of the electric field in oil-pressboard insulation under DC voltage. However, studies in this regard have indicated that the ...charge polarity effect in oil-pressboard insulation, namely the stronger adsorption of negative charges by pressboard, could not be adequately captured by the RC model. In order to analyze the electric field with due consideration of charge polarity effect, the present paper adopted the Kerr electro-optic techniques to have measured the electric field in the oil spacing under DC voltage for two experiments models with Model I having two oil spacing divided by a pressboard at the spacing ratio of 1:1, and the Model II at the spacing ratio of 1:2. As Model I is concerned, the strength of electric field in the upper oil spacing reached 1.61 times of the initial one under positive voltage and 1.60 times under negative voltage, while the field in the lower oil spacing registered as one eighth of the initial one under both positive and negative voltages. For Model II, the electric field strength in the upper oil spacing reached 2.3 times of the initial field under positive voltage and one fourth of that under negative voltage, showing much stronger charge polarity effect compared to that in Model I. In order to analyze the effect of interface charge on electric field, an electric field analysis model based on interface charge, named Interface Charge Polarity Effect (ICPE) Model, is proposed in this paper. Referring to the different adhesive abilities of positive and negative charges on pressboard, the influence of interface charge on electric field can be analyzed by the proposed model, which could make the contribution to the insulating design and proofread for the converter transformer.
A high-density electrical pressboard plays a significant role in maintaining the safe and stable operation of power equipment. In response to concerns about finding an evaluation method based on the ...dielectric performance of the pressboard, this study set up a measurement platform to capture data for three key dielectric properties, namely, relative permittivity, volume resistivity, and surface resistivity. Five kinds of pressboards obtained from representative insulating materials manufacturers were chosen as test samples, and the effects of temperature and moisture content of the pressboards on their dielectric properties were quantitatively investigated. The results indicated that (1) with increasing temperature and moisture content of the pressboards, there was an increase in the relative permittivity, with a maximum increase of 55.85%; (2) the higher the temperature and moisture content of the pressboards, the lower the volume and surface resistivity, and the maximum reduction was as much as 98.25%; (3) significant differences exist in the dielectric properties of different batches of pressboards from the same manufacturer; and (4) the results of tests of conventional physical and chemical properties of pressboards could help explain the differences in dielectric properties between different types of pressboards. Finally, based on the variation in dielectric properties for different test conditions, a method for evaluating the performance of pressboards is proposed. Using this method, the dielectric properties of different insulating pressboard products can be compared horizontally, which will provide data support and technical reference for the design of insulation structures and the selection of insulating materials for different applications.
The moisture content has a great influence on the electric insulation strength of oil‐pressboard. Therefore, it is very important to assess the moisture content in power transformers. There is lack ...of research about the effect of DC electric field on moisture migration. Here, the authors analyse the moisture migration characteristics of oil‐pressboard under DC electric field. The DC electric field has a greater influence on the moisture content in the oil. Compared with no DC electric field, the moisture content in oil is reduced by 22.91 mg/L at 50°C, while it is reduced by 17.63 mg/L at 70°C. Under the same moisture content in the oil, the moisture content in the pressboard which affected by the DC electric field is higher than the Oommen curve, the maximum difference is 0.88% at 50°C, and 0.05% at 70°C. This result can provide a reference for the revision of existing moisture assessment methods.
The electric field and space charge dynamics characteristics in oil under impulse voltage are key factors to the transformer insulation design, which are mainly obtained through simulation, falling ...short of experimental verifications. Applying the Kerr electro-optic method, the present paper carried out an actual measurement for the electric field characteristics in transformer oil under impulse voltage and managed to obtain their correlations with an electrode material, voltage amplitude, and wave-front time, respectively. First, it was found that, under impulse voltage and in pure transformer oil, the aluminum electrode had the largest amount of charge injection, followed by stainless steel and then copper, which was attributed to the different work functions of metal elements in electrodes. Second, with the increase of voltage amplitude, the effect of the space charge on the intermediate electric field of the oil gap was first enhanced, then weakened, and eventually enhanced. Third, as the wave-front time was prolonged, the peak of electric field in transformer oil showed a downward trend. For instance, the peak value of the electric field was reduced by 17.6 % when the wave-front time was increased from <inline-formula> <tex-math notation="LaTeX">0.5~\mu \text{s} </tex-math></inline-formula> to <inline-formula> <tex-math notation="LaTeX">40.0~\mu \text{s} </tex-math></inline-formula>. The reason is that when the wave-front time is longer, the amount of injected charge grows larger and the weakening effect becomes stronger. Fourth, a charge dynamic motion model in transformer oil under impulse voltage was established to demonstrate its spatial-temporal effects on the electric field. Besides, this paper has clarified the source of the negative and positive charges in the transformer oil under impulse voltage by using the theories of field emission and field ionization. Moreover, the variation of electron mobility over-voltage amplitude, wave-front time, and spatial distribution was worked out to present the quantitative results of its motion process.
The distortion of the electric field in the oil–pressboard composite insulation caused by the accumulation of the interface charge is detrimental to both the insulation design and operation of ...converter transformers. The influence of moisture content on the surface charge accumulation of oil–pressboard insulation under DC voltage was studied in this study. In accordance with the Kerr electro-optic effect, the electric field strengths in transformer oil and the surface charge density were acquired after applying the positive and negative DC voltages in three oil–pressboard insulation models with different moisture content, respectively. The resistivities of the oil and pressboard in three models, namely Model 1# with 3.8–4.2 ppm moisture in oil and 0.35–0.37% moisture in pressboard, Model 2# with 7.6–7.9 ppm moisture in oil and 0.79–0.82% moisture in pressboard and Model 3# with 14.9–15.4 ppm moisture in oil and 1.39–1.42% moisture in pressboard, was also measured. The results indicate that: (i) as negative charges in oil accumulated on the pressboard surface in a much greater speed than the positive ones, the electric field in transformer oil under negative DC voltage decreases more rapidly with time than that under positive DC voltage; (ii) the increase of the moisture content in both oil and pressboard, under either positive or negative DC voltage, leads to the decrease of both the electric field strength in transformer oil and the charge density with time; and (iii) the increase of moisture content could not only decrease the resistivity of both oil and pressboard, but also the ratio of the resistivity between the pressboard and the oil. On the basis of the Maxwell–Wagner theory, the decrease of the ratio between the pressboard and oil could lead to the decrease of the interfacial charge density, leading to the slow transient process of the electric field in transformer oil under DC voltage.
•All the measurement were conducted on an actual well-built GIS/GIL platform.•Quantitative influence of surface charge on the flashover voltage are put forward.•Impacting mechanism of surface charges ...on flashover voltage is proposed.•The conclusion could provide guidance for the insulation design and fault diagnosis.
Under AC, DC and switching impulse voltages, the surface charges accumulated on the basin insulators of Gas Insulated Substation (GIS) or Gas Insulated Metal Enclosed Transmission Line (GIL) could distort local electric field and even reduce the surface flashover voltage. In order to quantitatively measure the influence of surface charge accumulation on flashover voltage of insulator in actual GIS/GIL apparatus, a high-precision 3D surface charge measurement platform and a reasonable model were established for flashover tests in reference to the insulation design and flashover properties of actual 220 kV GIS basin insulator. The surface charge accumulation dynamics and corresponding flashover voltages of the built models under different conditions were captured and analyzed. The results indicate that, as the density of accumulated surface charges increases under either AC, DC or switching impulse voltage application, the surface flashover voltage would decrease from 62.1 kV to 55.7 kV, namely a margin of 10.3% under AC voltage application. In the context of DC voltage, there appears a 22.8% flashover voltage drop, from 61.0 kV to 47.1 kV. While for the case of switching impulse voltage, the charge accumulation reduced the flashover voltage to 52.9 kV with a 13.6% decline from 61.2 kV. Based on the simulation and theoretical calculations, the ‘enhanced electric field zone’ was identified to justify the influencing mechanism of surface charges on flashover voltage. The research results could contribute to optimal insulation design and fault diagnosis of basin insulator in GIS/GIL.
The design of the oil-pressboard/paper insulation structure is the key to maintain the safe and reliable operation of power transformers, which mainly relies on simulation and verification test ...undertaken with simple or equivalent models, falling short of the physical entity verification undertaken in the large-scale structure. Based on the Kerr electro-optic effect and the optical fiber technology, a novel electric field measuring sensor was developed in this paper for the application test in the large-scale oil-pressboard structure. The sensor is contained of collimator, total reflection prism, coupler, and customized optical elements, whose appearance is a miniature capsule-shaped configuration. The key technical performance parameters of sensor were obtained, for instance, and the effect of imported sensor on the electric field under measurement is an average 1.17% reduction in intensity; the sensitivity of designed system is 162.84 V/mm under ac voltage and 40.43 V/mm under dc voltage. Under dc voltage, the measuring accuracy of the designed system is greater than 97.42%, while in the context of ac voltage, it could reach 97.14%. The application test was conducted to capture the dynamic process of the electric field in oil in the large-scale outlet device model, which has three uniformly spaced oil spacings divided by pressboards, under ac voltage, dc voltage, and polarity reversal voltage. The experimental results verify that the developed electric field sensor could be effectively and reliably applied in the large-scale oil-pressboard insulation, and it could be confidently inferred that the larger the scale of insulation structure, the better is the performance of sensor.
•A high precision interface charge measuring platform under AC/DC voltages are set up.•The interface charge accumulating mechanism of oil-pressboard are presented.•The impacting mechanism interface ...charge on flashover features are proposed.•The conclusions could provide guidance for insulation design of oil-pressboard.
The interface charges of oil-pressboard insulation could distort the local electric field and even weaken the insulating strength of converter transformer. This paper employs the electrostatic capacitive probe to capture the accumulation characteristics of interface charges in oil-pressboard insulation with needle-plate electrode under AC, DC and combined AC/DC voltages. The research results indicate that, under AC voltage, the polarity of interface charge is the same to that of the instantaneous value of applied voltage, and density of interface charge remains constant with the AC voltage application prolonging. In the context of DC voltage, the density of negative interface charge is about 1.2–1.5 times of that of the positive one. Under AC/DC combined voltage, the time-dependent dynamic accumulating process of interface charge behaves similarly to the waveform of AC voltage, and the larger the amplitude of DC component in combined voltage, the weaker the fluctuation. The tests for the surface flashover of oil-pressboard insulation were also conducted, aiming at discovering the impacting mechanism of interface charge accumulation on flashover voltage. The surface flashover voltage of test model under negative DC superimposed AC voltage is 1.3 times higher than that of positive DC combined with AC voltage. The built interface polarization model made an explanation for the interface charge accumulation, and the impacting mechanism of interface charge on flashover voltage, namely the positive effect of homopolar interface charges, is also proposed.
Gas insulated equipment is indispensable in DC transmission systems. Under the DC field, the surface charge accumulation could induce insulation failure. While the surface trap characteristic is a ...significant factor in surface charge accumulation and transportation, the surface trap distribution is often measured by surface potential decay (SPD) method, where surface charges dissipate through the bulk of the sample. It is however difficult to distinguish this way carriers trapped on the surface and in material bulk. In addition, it is difficult to apply the SPD method in engineering practice because of the limitation imposed by sample thickness. To overcome these difficulties a novel and simplified method of surface potential decay (SPDS) measurement is proposed in this paper, which allows for estimating the surface trap distribution and conductivity characteristics of the investigated insulator. As compared with the surface potential decay through material bulk (SPDB) method, the distribution of surface traps with micron sized metal particles on the surface is obtained.