Laue lenses use Bragg diffraction to concentrate soft γ-rays onto a detector. This decoupling of the collecting area from the detector volume can generate a significant increase in sensitivity for ...applications in astrophysics and nuclear medicine. A demonstrator lens was constructed at the UC Berkeley’s Space Sciences Laboratory in 2014 by gluing 48 Fe and Al diffracting crystals to an aluminium substrate. The goal was to demonstrate a fast and accurate assembly technique that is compatible with the large number of crystals required to fabricate a Laue lens telescope for astronomical observations. We present here the lens design, the assembly technique we used, and the results of measurements of the angular misalignments before and after curing of the glue and during environmental testing (thermal, vacuum, and vibration). We conclude that our alignment technique is fast enough to assemble a full lens made of several thousand crystals. The achieved alignment accuracy had an average of 32.7′′ and a standard deviation of 44.1′′. The accuracy could be improved by using an alternative glue or by having better control over the asymmetry angle resulting from the crystal cut.
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