The drying of cement-based materials is intimately related to their durability, which has significant economic, social and environmental repercussions. The evolution of the saturation of the pore ...network and the associated drying shrinkage are in fact leading causes of cracking and of the ensuing penetration of aggressive chemicals.
This process is highly heterogeneous, due to the thermo-hydric spatial gradients developing in the material from the exposed surfaces to its core and because of local effects, driven by the intrinsically heterogeneous micro-structure (e.g., by the distribution of pores and aggregates). It follows that macroscopic, sample-scale measurements cannot fully disclose the complexity of the underlying processes. In the last few decades, significant advances in full-field techniques have allowed an unprecedented insight into these local processes. For cement-based materials, x-ray and neutron tomography lend themselves as ideal, and highly complementary, tools for the study of their thermo-hydro-mechanical behavior. Notably, the high sensitivity to density variations of x-ray imaging gives access to the developments of fractures, in 4D (3D + time). On the other hand, neutron tomography allows the study of the evolution of the moisture field in 4D, thanks to its high hydrogen sensitivity. The combination of these two techniques provides a unique insight in thermo-hydro-mechanical couplings, e.g., the effect of cracks on the water content field.
This contribution presents novel 5D datasets (3D tomographies along time, plus truly simultaneous x-ray and Neutron rapid acquisitions) in-operando of a cement paste and of a concrete sample heated at moderate temperatures (up to 140∘C).
The analysis of this 5D data-set (once aligned in time and across modalities) allows for example a quantification of the 4D moisture profiles which were found to predict an overall water loss at hydric equilibrium coherent with the corresponding analytical analysis. In the cement paste sample, the x-ray dataset captures the evolution of an extensive cracking network, opening and propagation toward the core of the sample. A novel analysis procedure is here proposed which allows the extraction of these fractures and the analysis of their interplay with local drying as captured through neutron imaging. This for example reveals the depth of penetration of drying in the vicinity of the fractures along time, which is essential for the assessment and calibration of hydro-mechanical coupled models.
•Drying response error map for monophase compared to multiphase model is obtained.•The effect of desorption isoterm thermal evolution on drying response is quantified.•The effect of intrinsic ...permeability thermal evolution on drying kinetics is quantified.
The drying of cement-based materials affects directly their durability, which has a major financial/societal impact. Notably, the variation of saturation of the porous network as well as drying shrinkage are fundamental processes since they drive together cracking and the penetration rate of aggressive chemicals. Many macroscopic models describe the moisture transport within porous media. They can be broadly divided into two main categories: multiphase macro-models which take into account the presence of three fluid phases (liquid water, vapor and dry air), and simplified models considering less phases under the main assumption of constant gas pressure during the drying process. Moreover, the choice of different behavior laws, which describe different evolutions of desorption isotherms, relative permeability, permeability to liquid water in function of temperature, has a major impact on mass loss amount and kinetics. Quantification of these simplifications effects regarding the used model and the choice of behavior laws was done by comparing mass loss response surfaces in a relative humidity and temperature space for multiple configurations. The results show relative error maps at early, mid and late drying stages for every compared case.
Full-field techniques such as tomography are becoming progressively more central in the study of complex phenomena, in particular where spatiotemporal evolution is crucial, as in moisture transport ...or crack initiation in porous media. These techniques provide a unique insight in the local process whose quantification allows the improvement of our understanding and of the models describing them. Nevertheless, the model validation can be pushed further by attempting to explicitly represent the heterogeneities and simulate their role in the processes. Once validated, these models can be used to perform “virtual experiments”, and overcome the limitations of the experiments (e.g., sample size and number, fine control of the boundary and initial conditions). This study proposes a connection between tomography images and mesoscale models through a workflow that mainly employs open-source tools. This workflow is illustrated through the digitization of a Portland cement concrete sample, stemming from neutron tomographies and resulting in a numerical finite element mesh. The proposed workflow is flexible, allowing for the conversion of images from various sources, such as x-ray or neutron tomographies, to different numerical representations of the domain, such as finite element meshes or even a discrete domain required by discrete element methods, while preserving real morphologies with an accuracy proportionate to the specific need of the problem. Beside its generalizability, our method also offers automated labelling of the different domains and boundaries in both the volumetric and surface meshes, which is often necessary for assigning material properties and boundary conditions. Finally, the series of image, geometry and mesh processing steps described in this work are made available on a GitHub repository.
The drying of cement-based materials, naturally occurring in most civil engineering contexts, affects their thermal, hydraulic and mechanical properties and is a leading contributor to the loss of ...their durability potential. The techniques conventionally employed to study this moisture transfer, such as gravimetry weight loss and point-wise sensor-based measurements, are often destructive and cannot characterize the local driving phenomena in 4D (3D+time), essential given the highly heterogeneous nature of the involved processes. Conversely, full-field techniques, and notably neutron tomography, are non-invasive and ideal for measuring the moisture transport process due to the high attenuation of neutron by hydrogen.
In this study, the moisture distribution of a set of cylindrical mortar samples was characterized at different hydric states, as imposed through drying in a thermo-hydrically controlled environment (T=20 °C, RH=35%). The lateral surfaces of the samples were sealed to impose a unidirectional moisture flow. The main phases of the mortar (aggregates, cement paste and voids), visible at the 30μm resolution adopted, were separated, and saturation profiles were deduced and validated against the mortar mixture ratios and weight loss measurements.
Besides the intrinsic interest of the spatio-temporal evolution of the local extracted saturation, these hydric gradients are essential to calibrate numerical models, as the commonly used Finite Element model presented here. A minimization algorithm was developed for this purpose to automate, optimize and ensure a more objective numerical–experimental calibration procedure. This has allowed the identification of key hydric parameters such as the convective exchange coefficient and the intrinsic permeability.
AbstractDue to their great performance and ease of installation, refractory castables are common ground materials to enable high‐temperature processes. However, their fully operational condition is ...slowed down by the gradual drying stage required. Therefore, better understanding of the moisture transport is essential to improve their efficiency and reduce the likelihood of explosive spalling events due to vapor pressurization. Neutron tomography provides a relevant inner view of the moisture distribution across a sample and its evolution over time. In this work, the effect of the heating rate on moisture clog was investigated and compared with available laboratory and industrial observations. It was found out that higher heating rates resulted in a faster and longer lasting water accumulation ahead of the drying front, in agreement with other macroscopic studies and explaining the common reasoning behind using slower heating rates and safer industrial operations. This study highlights the potential of neutron imaging for the ongoing effort to maximize the efficiency of the refractory castables drying process by controlling the moisture accumulation without exclusively relying on slower heating rates.
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