This study delves into the impact of voids within CFRP materials on dark-field images obtained through an X-ray Talbot-Lau interferometer (TLI). Detecting voids in CFRP holds excellent significance ...because these voids can significantly influence material properties, such as strength and elastic modulus. TLI presents a promising approach for void detection, given its ability to capture a wide area rapidly and effectively identify voids. However, the relationship between voids and dark-field images has been inadequately assessed. Quantitative assessment of the impact of voids on the dark-field signal is imperative to predict the characteristics of voids in CFRP based on dark-field images. This study introduced unimpregnated areas, representative of voids in CFRP, within the material. Subsequently, we photographed the CFRP using TLI and verified that these unimpregnated areas influenced the dark-field signal. This result was used to thoroughly investigate the relationship between the geometric properties of unimpregnated areas and the extent of their impact on the dark-field signal. Our findings revealed a correlation between the geometric properties of these void-like areas and the magnitude of their effect on the dark-field signal.
•A novel deep learning-based subsurface damage detection method was developed.•The damage detection method was carefully integrated with passive infrared thermography.•Various types of subsurface ...damage in steel members of real steel bridge were investigated.•The deep learning method was modified for this specific research objective.•The results of the proposed method were validated by ultrasonic pulse velocity tests.•The accuracy of the proposed method were very high (96% accuracy and 97.79% specificity).
A new deep learning-based method is proposed to detect subsurface damage of steel members in a steel truss bridge using infrared thermography (IRT). To reduce computation costs, the original deep inception neural network (DINN) is modified for transfer learning. The proposed method provides bounding boxes for detecting and localizing subsurface damage such as corrosion and debonding between paint with coating and steel surface. Robustness and accuracy were tested on 200 thermal images (640 × 480 pixels), and 96% accuracy and 97.79% specificity was achieved. The results were validated with ultrasonic pulse velocity (UPV) tests.
The growing population and increasing demand for surface transportation have highlighted the importance of maintaining safe and reliable civil infrastructures for daily use. Among all civil ...infrastructures, bridges are one of the most important elements in the transportation system. As such, to prevent any failures caused by aging and environmental impacts, bridges require periodic inspections. This becomes even more critical due to climate change and its effect on bridges, especially in the coastal regions. Most of the inspections conducted incorporate the visual type of evaluation due to its simplicity. However, with the current developments in new technologies, there is a need for more advanced techniques of structural health monitoring (SHM) methods to be incorporated in the maintenance programs for more accurate and efficient surveys. In this paper, non-destructive testing (NDT) methods applicable to steel bridges are reviewed, with a focus on methods applicable to local damage detection. Moreover, the methodology, advantages and disadvantages, and up-to-date research on NDT methods are presented. Furthermore, the application of novel NDT techniques using innovative sensors, drones, and robots for the rapid and efficient assessment of damages on small and large scales is emphasized. This study is deemed necessary as it compiles in one place the available information regarding NDT methods for in-service steel bridges. Access to such information is critical for researchers who intend to work on new or improved NDT techniques.
Ultrasonic bulk wave inspection of defects in safety–critical components with complex external geometries, such as turbine blades is challenging. While ultrasonic phased array imaging can yield ...high-resolution subsurface images, a commercial phased array probe can hardly be mounted on irregular external boundaries to perform in-situ imaging. In fact, a component with irregular shapes, as a highly reverberant body, is capable of generating elastic random diffuse or coda wavefields. The diffuse wavefields can be utilized to reconstruct Green’s functions between any two passive receiving points. In this paper, an ultrasonic passive array imaging method using the diffuse reverberation resulting from complex boundaries is implemented to image internal defects. The method involves the utilization of active piezoelectric actuators to excite elastic diffuse waves within the component, which are received by a laser vibrometer scanning at multiple points. A passive full matrix capture (FMC) of array signals is extracted for defect imaging using the total focusing method. The proposed method is evaluated by the numerical simulations, and the effects of centre frequency, bandwidth, and source excitation methods on the imaging performance are investigated. An experiment using a turbine blade-like structure is conducted to further evaluate the imaging method.
•Diffuse field array imaging method is applied to detect defects in complex components.•The complexity of the shape aids the formation of the diffuse wave field.•The effects of frequency, bandwidth and the excitation method are investigated.
Ultrasonic guided wave (UGW) is one of the most commonly used technologies for non-destructive evaluation (NDE) and structural health monitoring (SHM) of structural components. Because of its ...excellent long-range diagnostic capability, this method is effective in detecting cracks, material loss, and fatigue-based defects in isotropic and anisotropic structures. The shape and orientation of structural defects are critical parameters during the investigation of crack propagation, assessment of damage severity, and prediction of remaining useful life (RUL) of structures. These parameters become even more important in cases where the crack intensity is associated with the safety of men, environment, and material, such as ship's hull, aero-structures, rail tracks and subsea pipelines. This paper reviews the research literature on UGWs and their application in defect diagnosis and health monitoring of metallic structures. It has been observed that no significant research work has been convened to identify the shape and orientation of defects in plate-like structures. We also propose an experimental research work assisted by numerical simulations to investigate the response of UGWs upon interaction with cracks in different shapes and orientations. A framework for an empirical model may be considered to determine these structural flaws.
Ultrasonics is an NDT (Non-Destructive Testing) technique used to detect faults in structural components by applying a set of techniques and classifying them accordingly. This paper aims to bring ...together the most relevant published work on different types of techniques for Non-Destructive Evaluation (NDE) of various defects using Ultrasonic. The Ultrasonic testing techniques are relatively simple, highly sensitive and less time-consuming hence have been approved for use on various domains like composite testing, aerospace, automotive and transport. The fundamentals, their applications and constraints of various techniques are covered, along with motions to assess the performance of the techniques. Ultrasonic testing became popular, and with the progress made, new methods were discovered and corrected which resulted in defect detection and improving various material properties.
Active infrared thermography is a fast and accurate non-destructive evaluation technique that is of particular relevance to the aerospace industry for the inspection of aircraft and helicopters' ...primary and secondary structures, aero-engine parts, spacecraft components and its subsystems. This review provides an exhaustive summary of most recent active thermographic methods used for aerospace applications according to their physical principle and thermal excitation sources. Besides traditional optically stimulated thermography, which uses external optical radiation such as flashes, heaters and laser systems, novel hybrid thermographic techniques are also investigated. These include ultrasonic stimulated thermography, which uses ultrasonic waves and the local damage resonance effect to enhance the reliability and sensitivity to micro-cracks, eddy current stimulated thermography, which uses cost-effective eddy current excitation to generate induction heating, and microwave thermography, which uses electromagnetic radiation at the microwave frequency bands to provide rapid detection of cracks and delamination. All these techniques are here analysed and numerous examples are provided for different damage scenarios and aerospace components in order to identify the strength and limitations of each thermographic technique. Moreover, alternative strategies to current external thermal excitation sources, here named as material-based thermography methods, are examined in this paper. These novel thermographic techniques rely on thermoresistive internal heating and offer a fast, low power, accurate and reliable assessment of damage in aerospace composites.
The occurrence of manufacturing defects in wind turbine blade (WTB) production can result in significant increases in operation and maintenance costs of WTBs, reduce capacity factors of wind farms, ...and occasionally lead to severe and disastrous consequences. Therefore, inspection during the manufacturing process is crucial to ensure consistent fabrication of composite materials. Non-contact sensing techniques, such as Frequency Modulated Continuous Wave (FMCW) radar, are becoming increasingly popular as they offer a full view – cross sectional analysis – of these complex structures during assembly and curing. In this paper, we enhance the quality assurance of WTB manufacturing utilising FMCW radar as a non-destructive sensing modality. Additionally, a novel anomaly detection pipeline is developed that offers the following advantages: (1) We use the analytic representation of the Intermediate Frequency signal of the FMCW radar as a feature to disentangle material-specific and round-trip delay information from the received wave. (2) We propose a novel anomaly detection methodology called focus Support Vector Data Description (focus-SVDD). This methodology involves defining the limit boundaries of the dataset after removing healthy data features, thereby focusing on the attributes of anomalies. (3) The proposed method employs a complex-valued autoencoder to remove healthy features and we introduces a new activation function called Exponential Amplitude Decay (EAD). EAD takes advantage of the Rayleigh distribution, which characterises an instantaneous amplitude signal. The effectiveness of the proposed method is demonstrated through its application to collected data, where it shows superior performance compared to other state-of-the-art unsupervised anomaly detection methods. This method is expected to make a significant contribution not only to structural health monitoring but also to the field of deep complex-valued data processing and SVDD application. The code and dataset will be made publicly available. The code and dataset are available here 11https://github.com/FrusqueGaetan/Focus_SVDD_EAD.
•Melting point can be estimated from 4 THz peak intensity of PET out of contact.•4 THz vibrational intensity correlates with thermal expansion for PET crystal.•A linear relation between melting point ...of PET and absorption intensity near 4 THz.
From measurements of the terahertz spectra of commercial polyethylene terephthalate (PET) bottles, a linear correlation is observed between the melting point of the plastic and the absorption intensity around 4 THz. This result indicates that the melting point could be estimated using a non-contact method from the 4 THz peak intensity of the PET bottles. The melting points of the PET bottles used as samples in this study varied from 500 to 503 K. In the present-day recycling process, all waste PET is heated to the same temperature above the highest of the melting points. Based on the data obtained in this study, if could be possible to sense the melting point of waste PET in advance without heating and therefore to optimize the thermal budget of the recycling process.
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