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Chen, Lan; Zhang, Xinzhou; Wu, Yue; Chen, Chen; Li, Yongjian; Zhou, Wangfan; Ren, Xudong
Corrosion science, June 2022, 2022-06-00, 20220601, Letnik: 201Journal Article
Extreme high-speed laser cladding (EHLA) was used to develop a pore- and crack-free TiC/IN625 coating. The surface roughness of EHLA could be as low as 6.004 µm. A more uniform dendrite size and composition distribution was obtained by EHLA. The mass gain of EHLA was 57.5% lower than that of the conventional laser cladding sample after hot corrosion in a mixed salt of 75%Na2SO4 + 25% NaCl at 900 ℃ for 60 h. High hot corrosion resistance of EHLA was mainly attributed to the lower surface roughness, smaller dendrite size, smaller grain size, and higher amount of low-angle grain boundaries. •Pores- and cracks-free TiC/IN625 coatings over AISI 1045 steel were firstly prepared by EHLA.•EHLA TiC/IN625 coatings possessed much more uniform and finer microstructure.•The uniformly distributed dendrite sizes and compositions contributed to the formation of a dense oxide film.•Superior hot corrosion behavior of EHLA TiC/IN625 coatings was mainly attributed to the lower surface roughness, smaller dendrite size, smaller grain size, and more low-angle grain boundaries.
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