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  • Methoding and Defect Minimi...
    Patil, Milind A.; Patil, Sagar Dnyandev; Yadav, Pravin H.; Desai, Ashish A.

    Materials today : proceedings, 2023, 2023-00-00, Letnik: 77
    Journal Article

    The intense competition, in the world, for all components has compelled. All manufacturers try to manufacture parts with low cost, good quality, and on-time delivery. Nowadays, minimizing defects in casting is a significant issue in a foundry. Casting simulation has evolved into a useful tool for visualizing mold filling, solidification, and cooling and forecasting the location of internal flaws, including shrinkage porosity, sand inclusions, and cold closes. Controlling shrinkage porosity, inclusions, and cold run flaws have all improved dramatically. In this case, using a computer to replicate mold filling and solidification is beneficial to the foundry sector. It also increases the confidence in the quality of its castings and lowers the cost of rejection. It has also helped reduce the cost of methoding; simulation of casting processes is gaining acceptance in the foundry sector worldwide. It is being used to rectify existing castings, make new ones, and enable the emergence of new castings with no need for shop-floor trials. Because of its increased productivity, less energy and resources are required for melting and recycling. As energy is reduced, productivity improves, and as productivity rises, profit begins to rise as well. Metal casting technologies productivity and reliability are often under growing capable to improve high-quality components. In this paper, a contextual investigation on a center plate casting for replacing the current experimentation technique by using Auto-castX1 simulation software so that it can diminish the rejection rate from 8.5 to 3.5%. Simulation of the casting process has proved to be an effective tool in developing cost-effective and high-performance cast components.