•The composite has a good energy dissipation characteristic.•The von Mises stresses on the skull are not enough to induce injury.•The Back Face Signature obtained are in line with standards.
The ...research involved analyzing a material solution for a 9 mm Full Metal Jacket (FMJ) Parabellum loaded with ballistic impact on a resin laminate strengthened with extra aramid layers. The goal of this research is to determine the impact of material (aramid/DCPD) layer thickness on the energy absorption performance of the laminate for blunt trauma as blunt criterion (BC). For this purpose, aramid fiber laminate with dicyclopentadiene (DCPD) resin matrix was prepared. Laminate samples were tested on the drop test and were subjected to ballistic loads. The ABAQUS/Explicit program and finite element method were used to conduct the study. Individual material systems' optimal solutions were created using numerical analysis, and they were then classified using the mass-efficiency criterion. The numerical results were compared with the experimental using samples prepared according to the modeling methods. Selected results were shown and discussed in the later part of the paper.
Multi-layer fabrics are commonly used in ballistics shields with a lower bulletproof class to protect against pistol and revolver bullets. In order to additionally limit the dynamic deflection of the ...samples, layers reinforced with additional materials, including non-Newtonian fluids compacted by shear, are additionally used. Performing a wide range of tests in each case can be very problematic; therefore, there are many calculation methods that allow, with better or worse results, mapping of the behavior of the material in the case of impact loads. The search for simplified methods is very important in order to simplify the complexity of numerical fabric models while maintaining the accuracy of the results obtained. In this article, multi-layer composites were tested. Two samples were included in the elements subjected to shelling. In the first sample, the outer layers consisted of aramid fabrics in a laminate with a thermoplastic polymer matrix. The middle layer contained a non-Newtonian shear-thickening fluid enclosed in hexagonal (honeycomb) cells. The fluid was produced using polypropylene glycol and colloidal silica powder with a diameter of 14 µm in the proportions of 60/40. The backing plate was made using a 12-layer composite made of Twaron® para-aramid fabrics with a DCPD matrix—not yet used in a wide range of ballistics. Then, numerical simulations were carried out in the Abaqus/Explicit dynamic analysis. The Johnson–Cook constitutive strength model was used to describe the behavior of elastic–plastic materials constituting the elements of the projectiles. For the non-Newtonian fluid, a Up-Us EOS was used. The inner layers of the fabric were treated as an orthotropic material. Complete homogenization of the sample layers was carried out, thanks to which each layer was treated as a homogeneous continuum. As a parameter of fracture mechanics for shield components, the strain criterion was used with the smooth particles hydrodynamics method (SPH). Then, the results of simulations were compared with the results of the ballistic test for both samples placed next to each other, which resulted in the formation of a multi-layer composite in one ballistic test subjected to impact loads during firing with a 9 × 19 mm Parabellum FMJ projectile with an initial velocity of 370 ± 10 m/s. The results of numerical tests are very similar to the ballistic tests, which indicates the correct mapping of the process and the correct conduct of layer homogenization. The applied proportions of the components in the non-Newtonian fluid allowed a reduction in the deflection compared to previous studies. Additionally, the proposal to use a DCPD matrix allowed to obtain a much lower deflection value compared to other materials, which is a novelty in the field of production of ballistic shields.
•Increasing the pressure in the hose results in a reduction in length.•Increasing the flow rate in the hose results in its elongation.•Changes due to internal pressure are immediate.•Changes due to ...the flow rate are gradual.
Composite materials are gaining more and more popularity in mechanical engineering. It is no different in the area of hydrostatic drive, where they are mainly used in high-pressure hydraulic hoses. The paper presents experimental studies of dynamic changes in the length of a microhydraulic hose under the influence of step pressure and flow load. It has been shown that an increase in internal pressure leads to ever greater shortening of the hose, while an increase in the flow rate leads to its elongation. It has also been shown that these two changes do not occur simultaneously. Length changes due to pressure take place virtually immediately, while those due to flow rate are much slower. A mathematical model that describes these changes based on a continuous system was also presented. The Matlab Simulink package was used to solve the model numerically.
•Construction of a Tunable Absorption System incorporating MRE has been done.•For system control by magnetic field a double circular Halbach array has been used.•Significant changes of the TSAs ...natural frequency and damping has been obtained.
In this paper, the systematic design, construction and testing of a Tunable Absorption System (TAS) incorporating magnetorheological elastomer (MRE) has been investigated. The TAS has been designed for energy absorption and mitigation of vibratory motions from an impact excitation. The main advantage of the designed TAS is that it has the ability to change and adapt to working conditions. Tunability can be realised through a change in the magnetic field caused by the change of an internal arrangement of permanent magnets within a double dipolar circular Halbach array. To show the capabilities of the tested system, experiments based on an impulse excitation have been performed. Significant changes of the TASs natural frequency and damping characteristics have been obtained. By incorporating magnetic tunability within the TAS a significant qualitative and quantitative change in the devices mechanical properties and performance were obtained.
This article presents an analysis of the effectiveness of available numerical techniques in mapping the characteristic behavior of ballistic ceramics under projectile impact conditions. As part of ...the work, the ballistic tests were performed on the layered ceramic/steel composite armor and tested with the 7.62 × 39 mm, armor-piercing incendiary (API) BZ projectile. The experimental tests were then mapped using computer simulations. In numerical analyses, four different techniques were used to describe cubic ceramic tiles Al
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placed on the ARMOX 500T steel backing plate, i.e.,: the Finite Element Method without Erosion (FEM), Finite Element with erosion (FEM + Erosion), Smoothed Particles Hydrodynamics (SPH) and a hybrid method that converts finite elements to SPH particles after exceeding the defined failure criteria (FEM to SPH conversion). The effectiveness of the individual methods was compared in terms of quality (mapping of characteristic phenomena occurring during the penetration process), quantity (bulge height of the backing plate) and time needed to complete the calculations. On the basis of the results of the experiments and numerical simulations, it was noticed that the most accurate reproduction of the phenomenon of ballistic impact of AP projectiles on ceramic/steel composite armor can be obtained by using a hybrid method, incorporating the conversion of finite elements into SPH particles. This method should be used in cases where accuracy of the results is more important than the time required to complete the calculations. In other situations where the purpose of the calculation is not to determine, for example, the exact value of penetration depth but only to observe a certain trend, the FEM method with defined erosion criteria (variant 2), which is more than 10 times faster, can be successfully used.
This article is devoted to research of the tribosynthesis mechanism of antifriction films and their influence on the functional properties of antifriction composites based on copper alloyed with ...nickel and molybdenum with the CaF
solid lubricant additions for operation at rotation speeds of 3,000–7,000 rph and increased loads of 3.0–5.0 MPa in air. Studies have shown that antifriction films are complex, dynamically changing formations on the surfaces of the composite and counterface, developing according to the bifurcation mechanism. The antifriction layer is decisive in the formation of the friction pair's tribological high-level properties, which provide the self-lubrication mode of the friction unit. The formation and permanent presence of the anti-seize film is associated with a balanced wear rate of the film and its constant formation again on these worn areas at rotation speeds of up to 7,000 rph and loads of up to 5.0 MPa. Due to the steady self-lubrication mechanism, the copper-based composite has significant advantages over cast bronze CuSn5ZnPb, which can only work with liquid lubrication in the friction units of printing machines. The performed studies make it possible to choose rational modes for operation of new high-speed antifriction Cu-composites based on the friction films analysis, predicting their high functional properties.
In this paper, the authors presented an analysis of the strengthening of the cumulative jet by the appropriate formation of the detonation wave front acting under the influence of high pressure on ...the liner. The analysis of the Polish ŁK cumulative charge was carried out using numerical methods in the ABAQUS program. Simulation studies were carried out on axial and peripheral initiations of the explosive cumulative liner. For this purpose, two types of cumulative charges were made with the same design parameters, differing only in the explosive detonation-initiation system. The impact of the elastomer insert on the focusing of the cumulative jet was verified. The influence of peripheral and axial initiation on a cumulative jet’s velocity was investigated. The authors proposed a new conical insert placed in the explosive between the pocket for the detonator and the liner, also changing the material of the cumulative liner. The smoothed-particle hydrodynamics method was used to describe the formation of a cumulative jet. The obtained results were verified experimentally, and they show that modification of the ŁK charge has a positive effect on jet amplification, with an inevitable collapse in the final stage of formation. The obtained results correlate with the literature’s data.
Finite element modeling of ballistic impact of inserts containing titanium structures were presented in the article. The inserts containing an additional layer made using additive manufacturing ...technology were analyzed. The layer was created from repetitive elements made without connections (adjacent cells were inseparable). Four variants of printed titanium structures were placed between layers of Twaron CT 750 aramid fabric to create ballistic inserts. In order to assess the ballistic resistance of the inserts, numerical simulations of ballistic impact phenomenon were carried out using LS-Dyna software. In the simulations the inserts were placed on a steel box filled with ballistic clay and were fired at with the 9 × 19 mm full metal jacket (FMJ) Parabellum projectile. The main aim of the work was to check the effectiveness of such solutions in soft ballistic protection applications and to select the most effective variant of 3D printed structure. Results of the numerical analysis showed a high potential for 3D printed structures made of titanium alloys to be used for bulletproof vest inserts. In all analyzed cases the projectile was stopped by the armor. In addition, thanks to the cooperation of adjacent cells, the projectile energy density was distributed over a large area, as evidenced by large volumes of hollows in the ballistic clay. The indentations in the ballistic clay obtained in the simulations were significantly lower than the acceptable value for the back face deformation (BFD) parameter required by international body armor standards.
This article analyzes the composition and distribution of chemical elements in friction films and their effect on the tribological properties of the self-lubricating, high-temperature antifriction ...composite based on EP975 powder nickel alloy with CaF
solid lubricant. Analysis of the chemical elements by energy-dispersive spectroscopy (EDS) showed their uniform distribution, on both the composite’s surface and the counterface’s surface. The alloying elements’ uniform distribution leads to a uniform distribution of the corresponding phases and structural elements in the antifriction film. This ensures high tribological properties at high temperatures. Analysis of the material’s tribological properties, by means of metallographic and micro-X-ray research confirmed the correctness of the technology for producing the composite. Solid lubricant CaF
, alloying elements, and their corresponding phases form the continuous antiscoring film. The film influences the antifriction properties formation during the friction process and provides a self-lubricating mode under the action of high temperature and oxygen. Antiscoring, self-lubricating CaF
films minimize wear of the friction pairs and defend the contact surfaces against intensive wear. The dense antifriction films have smooth microtopography, which stabilizes the high-temperature friction unit operation. Thus, the self-lubrication mode is realized for a long exploitation time. Tribological properties analysis allowed us to determine the ranges of rational exploitation modes for the material being studied: a load up to 5.0 MPa, a slide speed from 0.3 to 1.0 m/s, a temperature up to 800°C, in the air. The results obtained opened the opportunity to control the antifriction film formation and the composite’s tribological properties by the choice of the initial ingredients while taking into account the operating conditions.
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