In this article, tensile properties have been discussed in terms of phase morphology, crystallinity and molecular orientation in the HDPE/iPP blends, prepared via dynamic packing injection molding, ...with aid of scanning electron microscopy (SEM), differential scanning calorimetry (DSC) as well as two dimensional X-ray scattering (2D WAXS). For the un-oriented blends, the tensile properties (tensile strength and modulus) are mainly dominated by the phase morphology and interfacial adhesion related to the influenced crystallization between HDPE and iPP component. A maximum in tensile strength and modulus is found at iPP content in the range of 70–80
v/v%. As for the oriented blends, however, the presence of dispersed phase in the blends, independent of phase morphology and crystallinity, always makes tensile properties to be deteriorated through reducing molecular orientation of matrix. It is molecular orientation of matrix that determines the tensile properties of oriented blends. In the blends with HDPE as matrix, steep decreasing of tensile properties is related to the rapid reducing of molecular orientation of HDPE, whereas in the blends with iPP as a major component, slight decreasing of molecular orientation of iPP results in slight reducing of tensile properties. Other factors, such as interfacial properties and phase morphology, seem to be little contribution to the modulus and tensile strength.
In this work, halloysite nanotubes (HNTs), a new type of inexpensive filler, were used for the modification of polypropylene (PP). HNTs were first surface treated by methyl, tallow, ...bis-2-hydroxyethyl, quaternary ammonium, then melt mixed with PP. Scanning electron microscope (SEM) was used to examine the dispersion of HNTs in PP matrix. Differential scanning calorimetry (DSC), polarized light microscope (PLM), dynamic melt rheometry and wide angle X-ray diffraction (WAXD) were employed to investigate the crystallization behavior of the prepared PP/HNT composites. The mechanical properties were evaluated by Instron and impact tests. SEM results revealed that HNTs could be well-dispersed in PP matrix and had a good interfacial interaction with PP, even up to a high content of 10wt%. DSC data indicated that HNTs could serve as a nucleation agent, resulting in an enhancement of the overall crystallization rate and the non-isothermal crystallization temperature of PP. PLM showed a constant spherulite growth rate and a decreased spherulite size at given isothermal crystallization temperature, suggesting that nucleation and growth of a spherulite are two independent processes. The result obtained by dynamic melt rheometry indicated that HNTs mainly promoted nucleation and had not much influence on the growth of PP crystallization. Nevertheless, by fast cooling the samples, almost constant spherulite size can be obtained for both pure PP and PP/HNT composites due to the limited nucleation effect of HNTs on PP crystallization. WAXD showed that HNTs mainly facilitated α-crystal form of PP. Though a good dispersion of HNTs in PP matrix was observed, out of our expectation, not much enhancement on mechanical properties of PP/HNT composites had been achieved, and this could be mainly ascribed to the constant crystallinity and spherulite size of PP as well as the small length/diameter ratio of HNTs.
Multi-wall carbon nanotubes (MWNTs) grafted with alkyl chain were used for reinforcement of polypropylene (PP). For achieving excellent tensile properties, the as-prepared PP/MWNTs composites were ...subjected to a unique injection molding, as so-called dynamic packing injection molding, to induce a highly oriented structure with both PP chains and MWNTs aligned along the shear flow direction. Not only Young's modulus and tensile strength were enhanced, as expected for oriented materials, but also more importantly composites containing only 0.1–0.3wt% MWNTs were much ductile compared with the polymer matrix. The addition of PP-g-MMA made a drop in the elongation at break to only 15%; however, it could be improved to 80–100% after incorporation of small amount of MWNTs. This improvement in ductility could be ascribed to: (1) the increased mobility of both the PP chains and MWNTs, as they are oriented along tensile deformation direction and (2) the bridging effect of the oriented MWNTs on the crack development during tensile failure.
In this study, both organoclay and EPDM-g-MA rubber were used to simultaneously improve the toughness and stiffness of polyamide 6 (PA6). We first prepared PA6/EPDM-g-MA/organoclay ternary ...nanocomposites using melt blending. Then the composites were subjected to traditional injection molding and so-called dynamic packing injection molding. The dispersion of clay, phase morphology, crystallinity and orientation of PA6 as well the mechanical properties were characterized by WAXD, SEM, DSC, 2D-WAXS and mechanical testing, respectively. The effects of clay on phase morphology and mechanical properties of PA6/EPDM-g-MA blends could be summarized as follows: (1) weakening interphase adhesion between PA6 and EPDM-g-MA rubber particles, resulted in increasing of rubber particle size, as the clay and rubber contents are low; (2) preventing coalescence of rubber domains, arisen in decreasing of rubber particle size, as the clay and rubber contents are high; (3) the blocking effect on the overlap of stress volume around rubber particles caused broadening of the brittle–ductile transition region and decrease of toughness, and (4) the effective stress transfer leading a better reinforcement when the interparticle distance is smaller than the critical value.
In this paper, EPDM rubber and nano-SiO2 particles were employed to modify PP simultaneously. Our goal was to control the distribution and dispersion of EPDM and nano-SiO2 particles in PP matrix by ...using an appropriate processing method and adjusting the wettability of nano-SiO2 particles toward PP and EPDM, so as to achieve a simultaneous enhancement of toughness and modulus of PP. With regard to this, two kinds of nano-SiO2 particles (with hydrophilic or hydrophobic) as well as two processing methods (one-step or two-step) were employed to prepare PP/EPDM/SiO2 ternary composites. A unique structure with the majority of EPDM particles surrounded by SiO2 particles was first observed by using hydrophilic SiO2 and two-step processing method, resulting in a dramatically increase of Izod impact strength as the rubber content in the range of brittle-ductile transition (15-20 wt%). The observation that poor adhesion and poor compatibility between particles and PP matrix could result in a significant increase in Izod impact strength was unusual and needed further investigation. This could be tentatively understood as a consequence of the overlap of the 'stress volume' between EPDM and SiO2 particles due to the formation of the unique structure. Our work provided a deep understanding of the toughening mechanism and a new way for the preparation of high performance polymer composites.
The transcrystal plays an important role in the enhancement of mechanical and thermal performances for polymer/glass fiber composites. Shear has been found to be a very effective way for the ...formation of transcrystal. Our purpose of this study was to explore the possibility to obtain the transcrystal in real processing such as injection molding. We will report our recent efforts on exploring the development of microstructure of polypropylene (PP)/glass fiber composite from skin to core in the injection-molded bars obtained by so-called dynamic packing injection molding which imposed oscillatory shear on the melt during solidification stage. A clear-cut shear-facilitated transcrystallization of PP on glass fibers was observed in the injection-molding bar for the first time. We suggested that shear could facilitate the transcrystalline growth through significantly improving the fiber orientation and the interfacial adhesion between fiber and matrix.
High dielectric constant ceramics fillers are widely used as fillers in polymer matrix to prepare high performance dielectric composites. Homogeneous filler distribution in these composites films is ...found to be quite difficult to achieve balance between high dielectric constant and high breakdown strength. Herein, multilayer structured composites films containing nickelous hydroxide (Ni(OH)
2
) as fillers, with different multilayered structures were designed and prepared, including 2-5 layers structure with various filler distribution. The effects of multilayer structure on the dielectric performance are explored by keeping the overall filler content constant. Combined with computer simulation, it is suggested that the variation in filler distribution in these films can effectively redistribute electric field intensity. Meanwhile, the dielectric constant and breakdown strength of the overall composites can be adjusted by changing the volume ratio between high filler content layer and low filler content layer. It is noted that at least 1/3 of the overall film volume should be occupied by a high breakdown strength layer to keep rather high overall breakdown strength. Moreover, high dielectric constant layer should be the outer layers to achieve overall high dielectric constant. Among all the layered structures investigated, the maximum energy density of 6.03 J/cm
3
is obtained for film with a 3-layer nonsequential arrangement structure, which is 68% higher than single layer film with identical composition. This study provides some reference value for the preparation of multilayered dielectric polymer composites films for energy storage applications.
The evaluation of microstructure and crystal morphology in injected-molded bar becomes much complicated because of the existence of a shear gradient and a temperature gradient from the skin to the ...core of the samples. To understand the relationship between shear rate-molecular weight and oriented structure of injection molded bar, in this work, the hierarchy structure and the effect of molecular weight on the formation of shish-kebab structure were investigated by examining the lamellar structure of injection molded samples of high density polyethylene (HDPE) with different melt flow index (MFI), layer by layer, along the sample thickness. To enhance the shear effect, so-called dynamic packing injection molding (DPIM), in which the melt is firstly injected into the mold and then forced to move repeatedly in a chamber by two pistons that move reversibly with the same frequency as the solidification progressively occurs from the mold wall to the molding core part, was used to obtain the molded bar. Furthermore, a small amount of ultra-high molecular weight polyethylene (UHMWPE) was added into HDPE to explore the effect of UHMWPE on the crystal morphology and orientation. Our results indicated (1) that the overall orientation in the molded bar increased with decreased MFI, and a small amount of UHMWPE could enhance substantially HDPE orientation; (2) at the skin, there existed intertwined lamellae constituting an interlocked lamellar assembly, a typical shish-kebab structure gradually developed from the subskin-layer to the core, with increased shish content toward the center, but in the core was a spherulite-like superstructure with randomly distributed lamellae; (3) UHMWPE played an important role not only in the formation of shish, but also in the transformation from spherulite to shish-kebab oriented structure for HDPE with a low molecular weight (high MFI).
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