We investigated micro-threaded stem taper surface and its impact on premature failures, aseptic loosening, and infection in cementless hip endoprostheses. Our study focused on the fretting, and ...crevice corrosion of micro-threaded tapers, as well as the characterization of the microstructure and surface properties of two new and three retrieved Zweymüller stem tapers. The retrieved samples were selected and examined based on the head–stem taper interface being the sole source of modularity with a metallic component, specifically between the Ti alloy taper stem and the ceramic head. To determine the surface chemistry and microstructures of both new and retrieved hip endoprostheses stem taper titanium alloy, scanning -electron microscopy (SEM) was employed for morphological and microstructural analyses. Energy dispersive spectroscopy (EDS) was utilized for characterizing chemical element distribution, and electron backscattered diffraction (EBSD) was used for phase analysis. The roughness of the micro-threated stem tapers from different manufacturers was investigated using an optical profilometer, with standard roughness parameters Ra (average surface roughness) and Rz (mean peak to valley height of the roughness profile) being measured. Electrochemical studies revealed no fretting corrosion in retrieved stem tapers with ceramic heads. Consequently, three retrieved tapers and two new ones for comparison underwent potentiodynamic measurements in Hank’s solution to determine the corrosion rate of new and retrieved stem taper surfaces. The results showed a low corrosion rate for both new and prematurely failed retrieved samples due to aseptic loosening. However, the corrosion rate was higher in infected and low-grade infected tapers. In conclusion, our study suggests that using ceramic heads reduces taper corrosion and subsequently decreases the incidence of premature failures in total hip arthroplasty.
Selective laser melting (SLM) is one of the most popular additive-manufacturing techniques that are revolutionising the production process by opening up new possibilities for unique product-shape ...fabrication, generating objects of complex geometry and reducing energy consumption as well as waste. However, the more widespread use of this technology is hindered by a major drawback—the thermal-history-dependent microstructure that is typical of SLM-fabricated objects is linked to uncertainties regarding the crucial material properties. While trial-and-error approaches are often employed to limit these risks, the rapidly developing field of numerical modelling represents a cheap and reliable methodology for predicting the microstructure—and by extension, the mechanical properties—of SLM-fabricated objects. Numerical approaches hitherto applied to predicting the evolution of the microstructure in SLM processes and similar boundary-value problems are reviewed and analysed in this article. The conducted analysis focused on mesoscopic scale models, which currently offer sufficient resolution to recover the key microstructural properties at a computational cost that is low enough for the methodology to be applied to industrial problems.
The irradiation of metallic surfaces by high-fluence laser pulses in an oxygen-containing atmosphere inevitably modifies the surface topography, chemistry, and wettability. These modifications ...significantly influence cell-surface interactions and, consequently, surface biocompatibility. We investigate how surface texturing by high-fluence nanosecond laser pulses from a Nd:YAG laser (wavelength of 1064 nm) influences cell adhesion and morphology with the aim of assessing its impact on initial cell behaviour. Quantitative and qualitative analysis of osteosarcoma cell adhesion, viability, and cell morphology were evaluated after 24-hour exposure to non-treated and laser-textured stainless-steel (AISI 316L) surfaces by fluorescent and scanning electron microscopy. The results reveal that this, initial interaction between the cells and the laser-textured surfaces leads to round shaped cells with a smaller footprint. Contrarily, on the non-processed stainless-steel and control-glass surfaces the polygonal, highly elongated, and flattened cells are observed. The cells on the laser-textured surfaces are less dendritic, with short tubular protrusions and an overexpression of extracellular vesicles, which are rarely found on non-treated and control samples. This likely happens due to the formation of nanostructured, high-temperature oxides that are induced by laser ablation. The analysis by X-ray photoelectron spectroscopy reveals that the laser-textured stainless-steel surfaces contain Cr hexavalent oxide, which is more toxic than the native oxide layer on the non-processed samples.
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•Laser texturing induces hierarchically micro- and nanostructured metal oxides.•Thick oxides and increased amount of cytotoxic Cr hexavalent oxide are identified.•Cells become round shaped with shorter tubular protrusions and abundant exosomes.•High-fluence laser texturing of SS in air decreases surface biocompatibility.•After 24 h of growth on textured surfaces, cell viability was not affected.
Additive manufacturing is a form of powder metallurgy, which means the properties of the initial metal powders (chemical composition, powder morphology and size) impact the final properties of the ...resulting parts. A complete characterization, including thermodynamic effects and the behavior of the metal powders at elevated temperatures, is crucial when planning the manufacturing process. The analysis of the Fe-Mn and Fe-Mn-Ag powder mixtures, made from pure elemental powders, shows a high susceptibility to sintering in the temperature interval from 700 to 1000 °C. Here, numerous changes to the manganese oxides and the αMn to βMn transformation occurred. The problems of mechanically mixed powders, when using selective laser melting, were highlighted by the low flowability, which led to a less controllable process, an uncontrolled arrangement of the powder and a large percentage of burnt manganese. All this was determined from the altered chemical compositions of the produced parts. The impact of the increased manganese content on the decreased probability of the transformation from γ-austenite to ε-martensite was confirmed. The ε-martensite in the microstructure increased the hardness of the material, but at the same time, its magnetic properties reduce the usefulness for medical applications. However, the produced parts had comparable elongations to human bone.
For the improvement of surface roughness, titanium joint arthroplasty (TJA) components are grit-blasted with Al2O3 (corundum) particles during manufacturing. There is an acute concern, particularly ...with uncemented implants, about polymeric, metallic, and corundum debris generation and accumulation in TJA, and its association with osteolysis and implant loosening. The surface morphology, chemistry, phase analysis, and surface chemistry of retrieved and new Al2O3 grit-blasted titanium alloy were determined with scanning electron microscopy (SEM), X-ray energy-dispersive spectroscopy (EDS), transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS) and confocal laser fluorescence microscopy, respectively. Peri-prosthetic soft tissue was studied with histopathology. Blasted retrieved and new stems were exposed to human mesenchymal stromal stem cells (BMSCs) for 7 days to test biocompatibility and cytotoxicity. We found metallic particles in the peri-prosthetic soft tissue. Ti6Al7Nb with the residual Al2O3 particles exhibited a low cytotoxic effect while polished titanium and ceramic disks exhibited no cytotoxic effect. None of the tested materials caused cell death or even a zone of inhibition. Our results indicate a possible biological effect of the blasting debris; however, we found no significant toxicity with these materials. Further studies on the optimal size and properties of the blasting particles are indicated for minimizing their adverse biological effects.
A hexagonal close-packed-structure WE43 alloy was extruded without any preheating of the initial billet using extrusion with an oscillating die to improve the corrosion and mechanical properties. The ...WE43 alloy was extruded at high ratios of R1 5:1, R2 7:1 and R3 10:1. Electron back-scatter diffraction and transmission electron microscopy were used to determine the microstructural properties of the alloys. The influence of the extrusion method and the extrusion ratios on the corrosion and mechanical properties were investigated. Electrochemical tests were performed, and the corrosion damage was inspected. Tensile tests were made using micro specimens. When compared to conventional extrusion, the microstructural changes obtained with the KoBo method at R1 5:1 increased the corrosion resistance, which was not only due to the grain refinement, but also due to the intensity of the texture. A decline in the corrosion resistance of the alloys deformed at higher extrusion ratios was observed. This was a result of the massive plastic strain imposed by the KoBo die. The room-temperature mechanical properties of the KoBo-extruded alloys were improved. However, at higher temperatures the mechanical properties decreased due to the solutioning of tiny triple precipitates.
•Properties of WE43 alloy after conventional extrusion versus SPD•The effect of extrusion method on the corrosion properties were investigated.•The effect of extrusion ratios on the corrosion properties were described•The influence of extrusion method on the mechanical properties were analyzed•The significance of extrusion ratios on the mechanical properties is shown
We have investigated the possibility of producing a magnetic encoder by an innovative process. Instead of turning grooves in the encoder bar for precise positioning, we incorporated the information ...in 304L stainless steel by transforming the austenite to martensite after bar extrusion in liquid nitrogen and marking it with a laser, which caused a local transformation of martensite back into austenite. 304L has an excellent corrosion resistance, but a low hardness and poor wear resistance, which limits its range of applications. However, nitriding is a very promising way to enhance the mechanical and magnetic properties. After low-temperature nitriding at 400 °C it is clear that both ε- and α'-martensite are present in the deformed microstructure, indicating the simultaneous stress-induced and strain-induced transformations of the austenite. The effects of a laser surface treatment and the consequent appearance of a non-magnetic phase due to the α' → γ transformation were investigated. The EDS maps show a high concentration of nitrogen in the alternating hard surface layers of γN and α'N (expanded austenite and martensite), but no significantly higher concentration of chromium or iron was detected. The high surface hardness of this nitride layer will lead to steels and encoders with better wear and corrosion resistance.
•Zn-0.8Mg-0.2Sr was successfully extruded in the temperature range 150–300 °C.•Materials extruded at 150 and 200 °C dominated by fine-grained microstructure.•Elongation increased with lower extrusion ...temperature and higher extrusion ratio.•Various deformation mechanisms dominated under different loading.
Zinc-based alloys containing elements well-tolerated by the organism (Mg, Ca, Sr) are considered as perspective biodegradable materials for an application like medical devices such as fixations of fractured bones or even stents. In the presented paper we characterize the relations between microstructure and mechanical properties of extruded Zn-0.8Mg-0.2 Sr alloy (wt%) depending on various parameters like extrusion temperature (150–300 °C) and ratio (11 or 25). Typical analysis including SEM with EBSD and mechanical tests indicate a strong dependence of obtained data on both extrusion temperature and ratio. Relatively wide range of elongation to fracture (2–22%) and anisotropy in compression yield strengths regarding loading direction (50–150 MPa) are explained by the huge effect of grain size, material texture and also the existence of dislocation substructures in materials extruded at elevated temperatures. Based on obtained results, appropriate extrusion conditions (200 °C, extrusion ratio 25) are suggested to reach the combination of superior mechanical properties 244 MPa, 324 MPa and 22% for tensile yield strength, ultimate tensile strength and elongation to fracture, respectively.
One of the most widely used aquatic standarized tests for the toxicity screening of chemicals is the acute toxicity test with the freshwater crustacean Daphnia magna, which has also been applied in ...the toxicity screening of manufactured nanoparticles (NPs). However, in the case of non-soluble NPs most of the results of this test have showed no effect. The aim of the work presented here was to modify the standardized test by the least possible extent to make it more sensitive for non-soluble particles. The standard acute immobilisation assay with daphnids was modified by prolonging the exposure period and by measuring additional endpoints. Daphnids were exposed to TiO2 NPs in a standard acute test (48h of exposure), a standard acute test (48h of exposure) followed by 24h recovery period in clean medium or a prolonged exposure in the NPs solutions totaling 72h. Together with immobility, the adsorption of NPs to body surfaces was also observed as an alternative measure of the NPs effects. Our results showed almost no effect of TiO2 NPs on D. magna after the 48h standard acute test, while immobility was increased when the exposure period to TiO2 NPs was prolonged from 48h to 72h. Even when daphnids were transferred to clean medium for additional 24h after 48h of exposure to TiO2 NPs the immobility increased. We conclude that by transferring the daphnids to clean medium at the end of the 48h exposure to TiO2 NPs, the delayed effects of the tested material can be seen. This methodological step could improve the sensitivity of D. magna test as a model in nanomaterial environmental risk assessment.
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•No effect of TiO2 NPs on D. magna mobility after 48h standard acute test.•Immobility increased when TiO2 NPs exposure period is prolonged to 72h.•Immobility increased even when animals were post-exposed in clean medium.•TiO2 NPs are strongly adsorbed on animals body surface.•Prolonging the standard D. magna test can be used to study the effect of non-soluble NPs.
The impact of asymmetric cold rolling was quantitatively assessed for an industrial aluminum alloy AA 5454. The asymmetric rolling resulted in lower rolling forces and higher strains compared to ...conventional symmetric rolling. In order to demonstrate the positive effect on the mechanical properties with asymmetric rolling, tensile tests, plastic-strain-ratio tests and hardness measurements were conducted. The improvements to the microstructure and the texture were observed with a light and scanning electron microscope; the latter making use of electron-backscatter diffraction. The result of the asymmetric rolling was a much lower planar anisotropy and a more homogeneous metal sheet with finer grains after annealing to the soft condition. The increased isotropy of the deformed and annealed aluminum sheet is a product of the texture heterogeneity and reduced volume fractions of separate texture components.
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