Based on the forming principle of laser rapid melting and layered manufacturing, the selective laser melting (SLM) process is suitable for the preparation of permeable metal materials with a certain porosity. One of the important applications of this special structure is the development of permeable steel. In this study, the permeable steel with micron-sized controllable pores was prepared by gradient printing using SLM process. The formation and connectivity mechanism of pore structure were analyzed by adjusting the interlayer arrangement of scanning melt channels, and the influence of process parameters on the pore characteristics, permeability and mechanical properties was systematically investigated. The results revealed that the porosity and pore size of permeable steel were effectively improved by controlling the hatch distance and scanning strategy, with the results ranging from 7.81 % to 17.32 % and 57 μm to 121 μm, respectively. Based on the gas permeation test, it was verified that the permeability of permeable steel showed a clear upward trend with increasing porosity, and the results ranged from 2.17 × 10−12 m2 to 4.26 × 10−12 m2, indicating that the pore structure provides a strong basis for gas flow. Moreover, the mechanical properties of permeable steel decreased significantly with the increase of porosity and pore size, and the compressive strength and tensile strength ranged from 1061 MPa to 528 MPa and 1018 MPa to 609 MPa, respectively. The mechanical behavior and deformation mechanism were closely related to the gradient evolution of the pore structure. Overall, the gradient printed permeable steel using SLM process has good permeability and mechanical properties. •Permeable steel with controllable pores was gradient printed by selective laser melting process.•Gradient design of pore structure was carried out by adjusting the arrangement of scanning melt channels.•The formation and connectivity mechanism of pore structure were analyzed.•The pore characteristics, permeability and mechanical properties of permeable steel were studied.